Roadster interior strip out & carbon fibre replacement

Darkangelv2 said:
Ladderman said:
markplant said:
cheers :D. I just hope I can get the production right.

Hey ladderman, what section of B&Q did you find those heaters in? Can’t find them on their website and look ideal!
https://www.diy.com/departments/grey-wall-mounted-electric-quartz-heater-1200w/1418129_BQ.prd
 
markplant said:
Darkangelv2 said:
Ladderman said:
cheers :D. I just hope I can get the production right.

Hey ladderman, what section of B&Q did you find those heaters in? Can’t find them on their website and look ideal!
https://www.diy.com/departments/grey-wall-mounted-electric-quartz-heater-1200w/1418129_BQ.prd
Always worth checking Screwfix (same company) to see if they're cheaper...
https://www.screwfix.com/p/mh-10-1-wall-mounted-quartz-heater-600-1200w/1238p :thumbsup:
 
Just caught up with this thread. Ladderman, you are the future. This is exactly the type of activity we need to see here with our ageing cars and I’m confident you’ll have a steady line of willing customers for a long time to come once you’re up, running and a steady 20 degrees C.
 
M Bonnets next!

Love this thread, only just seen it as am new around here, but love the concept and hope the execution matches the enthusiasm!

Fair play!
 
markplant said:
Darkangelv2 said:
Ladderman said:
cheers :D. I just hope I can get the production right.

Hey ladderman, what section of B&Q did you find those heaters in? Can’t find them on their website and look ideal!
https://www.diy.com/departments/grey-wall-mounted-electric-quartz-heater-1200w/1418129_BQ.prd
I'm really sorry it's taken this long to reply. Iv'e been no stop. I got the heaters from screwfix last year @ £20 each, but unfortunately they have been discontinued. Try Machine Mart, they have a good selection.
 
cheers guys & thank you for the support :thumbsup:

I'm still in the process of getting my workshop finished as you can see by the photo.

Over the Christmas period I have been trying to master Fusion 360, because I was lucky enough to get my 3D printer early off my wife, cos i'm 60 this month :o .
When I stripped my car down i mentioned about doing copies of the soft top side cover & this got loads of interest. So after doing all the research the only alliterative I had was to 3D print the locking mechanism. You will see by all these photos it's been a long slug to get all the dimensions correct.

The test parts are made with the PLA filament that came with the printer. I have some samples of filament I need to try out. I have just ordered a spool of ASA X because I've found out its more stable than ABS. The cover will be still vacuum formed in ABS.

As soon as I get my workshop done I will copy some dash trim in Carbon Fibre & 3D print things like clips & fasteners out a Carbon Fibre/Nylon filament. Carbon Fibre/Nylon filament is as strong as an alloy!

To 3D print any material with CF in it you need to a printer that will heat the hot end up to 300c & the build plate up to 120c. That type of filament is very abrasive so you need hardened nozzle & extruder.

I am plan to make engine bay components such as air intakes. I have a GruppeM intake so I could make my own version. I will use ASA X for the MAF housing. To quote the manufactures. "ASAX is UV and weather resistant and has high colour stability. Combined with high strength and heat resistance, the material is perfect for outdoor and AUTOMOTIVE APPLICATIONS".

Hope you all enjoy the photos.

Just started putting the white cladding boards onIMG_2708.JPG

It's been really hard learning to use Fusion 360
 

Attachments

  • 2020-12-26 (2).png
    2020-12-26 (2).png
    204.5 KB · Views: 1,042
  • 2020-12-28 (12).png
    2020-12-28 (12).png
    124.4 KB · Views: 1,042
  • 2020-12-28 (13).png
    2020-12-28 (13).png
    143.5 KB · Views: 1,042
  • 2020-12-28 (17).png
    2020-12-28 (17).png
    185.3 KB · Views: 1,042
These photos are converting the model in to G code & slice. The Flashforge printer is fantastic. Apart from bed leveling it works straight out of the box.
 

Attachments

  • IMG_2593.jpg
    IMG_2593.jpg
    84.6 KB · Views: 1,042
  • IMG_2658.jpg
    IMG_2658.jpg
    106.6 KB · Views: 1,042
  • IMG_2650.jpg
    IMG_2650.jpg
    85 KB · Views: 1,042
  • 2021-01-03 (9).png
    2021-01-03 (9).png
    355.2 KB · Views: 1,042
It's taken many pain staking hours to get some where close to the original parts. the area that's been the worsted is the small retaining lugs that sit inside each part. They are designed to allow the two parts too separate if the roof is razed by mistake.

As I've already mentioned the test parts have been made out of PLA. I have a couple of minor adjustments to make then I'll start printing in other materials so I can decide which is the best to use. The BMW plastic is PA6/30%GK. To days filament is much more advanced. I will do lots of stress test to make sure I'm using the correct filament.
 

Attachments

  • IMG_2713.JPG
    IMG_2713.JPG
    127.5 KB · Views: 1,039
  • IMG_2711.JPG
    IMG_2711.JPG
    210.9 KB · Views: 1,039
  • IMG_2731.JPG
    IMG_2731.JPG
    210 KB · Views: 1,039
  • IMG_2736.JPG
    IMG_2736.JPG
    163.5 KB · Views: 1,039
  • IMG_2740.JPG
    IMG_2740.JPG
    139.9 KB · Views: 1,039
This is my little R&D centre :D IMG_2773.JPG

Test sample of filamentIMG_2777.JPG

The black nozzle & extruder gear circled in red are hardened steel. & need to be used when printing Carbon Fibre blend filamentIMG_2786.JPG
 
How are you going to produce Aero skirts in that little printer? :P

Joking obviously. Loving reading your updates, it's really fascinating. In awe of your R&D centre - wouldn't look out of place on the Enterprise!
 
Ladderman said:
Cheers :thumbsup: I can't wait to start with the Carbon Fibre

I particularly like the attention to detail and replication of original items exactly (so they don't break as you say). Well worth the extra effort.
 
JamieZ4C said:
How are you going to produce Aero skirts in that little printer
Already looked at that. Either I buy a set next time some come up for sale & take molds off them. Or the other alternative is to model out of clay. Iv'e watched a few videos, but thats a skill set on it's own.p04fzn41.jpg
If you've got time watch this video https://youtu.be/WlMykXbwOto

Pleased you like my little setup. I built the Liquid cooled PC, it's bit over the top, but as you can already see I like a challenge ha.
 
Ladderman said:
Already looked at that. Either I buy a set next time some come up for sale & take molds off them. Or the other alternative is to model out of clay. Iv'e watched a few videos, but thats a skill set on it's own.
If you've got time watch this video https://youtu.be/WlMykXbwOto
That clay bumper was impressive, but 670 hrs :-o

Not sure how successful taking molds would be with all the tabs and so on.

I often wondered if they could be 3d scanned and a mold printed from that, even if it was in parts? (bear in mind my knowledge in these matters is beginner at best!)
 
Or As I am in the process of doing slowly modify some standard ones and carbon skin them
9B394BDB-7F06-45F2-8EA6-635FF3A24322.jpeg12E28FC1-858A-4332-9D63-A4C8D3CDB45A.jpeg746FF673-08F7-4CE6-A638-B6450772D02C.jpeg
 
Back
Top Bottom