BMWZ4MC said:
Ed Doe and mmm-five, I’m sorry to hear of your respective engine woes and the impending bills. Especially since they are examples of a decreasing number of Z4Ms that are used to their full potential on a regular basis.
It was one of those things on my wish-list for the winter, and just unfortunately happened on the last Ring trip of the year before winter.
Did a good weekend of laps, gave it to my mate to do a couple, and then went to fill up to do more laps. Filled up, started the car and it sounded/felt a bit lumpy (like the lumpy idle on an s38b38 in an e34 M5 if you've ever had one) - but the S54 is usually smooth. Revved it a little...slowly...to about 1500rpm and we then shut if off. It was then started again at a local specialist in Nurburg when the recovery driver dropped it off. Took the oil filter out and it was covered in metal - both inside and out. Took the cam cover off and we could see some evidence there too (not lots, but you could see the twinkle as torch lights hit something). There was no way it was being driven home, so got it repatriated.
Limited strip down came up with 2 options:
- Strip down, rebuild, upgrade
- Replace
Problem with the first option is that it could be an almost limitless cost, depending on how far the contamination had gone, and what else you replace/upgrade whilst the engine is out (e.g. valves, pistons/rings, vanos, oil cooler, cams, top & bottom shells, crank, etc.).
Quick internet searches for s54b32 engines on the internet showed we could get a engine for anywhere from £2600 fitted from a dodgy engine refurb place in Heathrow or Essex - or £8k for a random 60,000 mile one. The average was about £4500 - but from private sellers, with no warranty, who had no proof the engine was even running.
We decided to wait a while as I was going skiing for 3 weeks after Christmas and we'd do something in February.
Whilst I was on holiday, on one of my rest days, I got a ping from an ebay alert I'd set up. It was from a salvage company who'd just taken in a rear-damaged 2017 Z4M - and was I interested in a 40,000 mile engine. After a bit of negotiation, we got the engine and a load of ancillaries (alternator, oil cooler, AC pump, intake manifold, etc.) for the same price as others were asking for the bare engine...with a 3 month warranty from date of delivery.
Goes to show how a £1000 preventative bill becomes £6000 - but it's the delay in getting the swap done that's more annoying.
- Finding a good, low mileage 2nd hand engine took a couple of months - and I ended up with a Z4M S54 rather than a e46 one (no major differences, just don't need to mess around with different engine looms)
- Garage/friend doing the swap got seriously ill, so I said to put mine on the back burner and do the simple/easy/little jobs on other's cars that he felt up to
- His house/workshops got flooded (with added crap from neighbour's farm)
- Stress of all this caused a relapse
- Covid (he's in the shielded group)
My worry now is that everything else on the car will have rotted/rusted in the time it's been sat doing nothing - and there'll be another big bill to fix all these little things
I really should get the car/engine transported to a more local specialist, but as it's a friend doing it I don't want to take away potential earnings when the income is needed more than ever due to being out of action for so long.
I should have just stripped it for parts when I had the chance - as things have just gone downhill ever since I rejected the insurance write-off opportunity in 2015.
Of course, there's nothing to say that someone else's will last to 200k miles, or that they'll fail at 20k - it's a bit of an unknown - just like some have had vanos failures early on, and others have never had an issue. Others have had roof motor problems - I've never had that
I'd probably now add the rod bearings to an Inspection II cost/schedule - so every 2 years if you use the car a lot, or every 5-10 years if you don't. Doesn't seem much cash when you spread it across a few years.