Uh oh. Bennys' first tantrum! WAYHAAAY We're back in business! :) EDIT: 2000 mile update.

Cold climate ccv kit finally arrived.
On checking the assembly i can already tell that the connection at the valve for the return hose is going to be an absolute b@stard as the valve insulation inhibits the connection.
Limbers up both physically and mentally.....here goes!
 

Attachments

  • image.jpeg
    image.jpeg
    113.4 KB · Views: 1,477
Having changed my CCV I can testify it was a ballache! The connectors will be brittle on the old one so expect them to break.

Do you have to take the manifold off on the M54? With 30% off at ECP it might be worth changing your starter while it's off to save potential faff in future.
 
disaster_zps23ihwxvr.jpg
 
Scooba_Steve said:
Having changed my CCV I can testify it was a ballache! The connectors will be brittle on the old one so expect them to break.

Do you have to take the manifold off on the M54? With 30% off at ECP it might be worth changing your starter while it's off to save potential faff in future.
It actually benefitted from a new starter and alternator before i bought it. history included receipts which was reassuring!
So I'm leaving that alone.
Hoping not to have to take off intake manifold but i suspect it might have to come to that due to the cumbersome insulation on this cold climate kit....
airbox, hoses, TB and ICV removed. Havin a cuppa before 'the big push' lol
 
By crikey! 3 hours later and i'm still no closer to extracting the crappy old CCV kit, let alone installing the new one.
Seeing the much smaller non-cold climate version in situ is putting the fear of god in me that i'm not going to be able to squeeze the much bulkier cold-climate one in.
Hampered by those dreaded torx bolts holding the CCV valve itself in place atm. Pondering throwing in the towel before sh!t happens.....
Mustn't grumble. Keep calm and plod on.
Going to take my JBL Flip3 bluetooth speaker out after this cuppa and crank up some Joy Division to help things along....
Photo 14-10-2016 15 32 16.jpg
Photo 14-10-2016 15 32 25.jpg
 
tell u what pop-pickers; these were a solid investment for keeping my hands clean!

i always thought that being so cak-handed as i can be sometimes that they would just rip to shreds but theyre holding up pretty well. only on my 3rd pair so far today.... :D
Photo 14-10-2016 15 50 17.jpg
 
Farky Nell!
6.30pm, decided to call it a day.
Original valve still in place and connected to return hose and hose to air distributor. Rest of the connections freed up and hoses removed.
Tempted to hack away and cut at it to get everything out but I want to retain the valve just in case i can't get the new (bigger) one in and have to resort to re-using it.
No sign of condensate mayonnaise and hoses actually not that brittle. I would have suspected a CCV replacement had been carried out at some stage if it weren't for the fact that 2003 is stamped onto one of the hoses.

Will resume again tomorrow...
Jayzus ScoobaSteve, that S-bend hose is gonna be a real PITA to get installed, I can see it now! I'm already sore from all the contorting I did today!
 
Looks even worse than mine! Lots of small connectors was what I found slow going, a days work spread over two due to getting a new starter.

Good luck!
 
Scooba_Steve said:
Looks even worse than mine! Lots of small connectors was what I found slow going, a days work spread over two due to getting a new starter.

Good luck!
Init tho- fiddly as f*ck! Did my head in today!
Well-earned chillax time tonight watchin narco's with cat and beers...
Photo 14-10-2016 22 37 16.jpg
 
sharpyboy said:
Don't despair, keep up the the good work we are all in this with you it's gonna be worth it in the end :thumbsup:

Yeah, well said sharpyboy.
So joking aside Chris, hoping you can turn this job around and get it sorted.
 
sharpyboy said:
Don't despair, keep up the the good work we are all in this with you it's gonna be worth it in the end :thumbsup:
Hahha thx sharpy! Encouraging words. :thumbsup: Cat said the same when he wandered in. Then demanded i feed him. :roll:
 
Marlon said:
sharpyboy said:
Don't despair, keep up the the good work we are all in this with you it's gonna be worth it in the end :thumbsup:

Yeah, well said sharpyboy.
So joking aside Chris, hoping you can turn this job around and get it sorted.
It'll be reet. MachineMonkey Mat said it best when he called it 'character-building' lol
:wink:
 
Nictrix said:
Once your car is back together your next project should be tidying all those cables behind your tv unit :)
Hehe. I might just do that today as i think i've put my back out from yesterday and its also raining. Bummer.

There used to be a couple of yamaha mx830 amps in that hole so you couldnt see anything behind, but now theres just my littledot tube amp. Does look a tad scruffy, agreed!
 
Ooh look what the nice UPS man delivered this morning - 20mm spacers for the rears. Nice!
These will going on at some point today as well as continuing with ripping out the old CCV system.
Did my back (and my head) in on Friday so took it easy over the weekend but normal service resumes today....
Photo 17-10-2016 09 57 57.jpg
 
Just received an email from Ekris BMW here in Utrecht. I asked them about 2 weeks ago to supply a cost estimate for all of the repairs/upgrades I'm planning to do and they came back with a figure..... Eur 2042,89
Yikes!

I asked them to price up the following procedures and bear in mind that the figure above doesn't include parts/procedure cost for the VANOS rebuild.

1. Replace thermostat
11531437040
2. Replace waterpump
11517509985 11511711484
3. Replace oil filter housing gasket
11421719855
4. Replace sump gasket
11131437237 (oil service also required for this?)
5. Replace crankcase cover gasket
11120030496
6. Replace CCV system (whole system, including valve & hoses. Cold climate version required)
7. VANOS rebuild/replace
8. Compression test

My local BMW specialist has quoted roughly half the cost for the same procedures. Bonkers!
So concluding, it's always a good idea if you're toying with the idea of getting clued-up to do things yourself / going to an indy / submitting to the stealers.

Edit: link to the quote if anyones interested / understands Dutch
https://www.dropbox.com/s/6bg5fun4x3rmdip/55651%20Ekris%20BMW%20offerte%20Oct%202016.pdf?dl=0
 
Progress update this week: not much progress.

The cold-climate ccv kit finally arrived and it was straight down to business, removing the old system.
Upon trying to fit the new but bulkier valve, due to the insulation, I found there was just no room to manouvre the tricky s-bend hose into position. So the manifold has come off in order to fit the valve and hose into position but now i have to wait for delivery of an intake manifold gasket before replacing the manifold.
So, slow progress of sorts, but progress all the same...
In other news, the back end is looking a bit tidier with the black roundel, stubby, dark window tint and more importantly; the 20mm spacers which gives the zed a more purposeful stance and removes that 'wheels inboard' look. Pics to follow later, its a bit foggy atm......
 
Back
Top Bottom