Yep, another roof issue.. can someone help me?

Deepseaskateboard said:
There is an updated wiring loom which can be fitted.

What is that?
I love these web recommendations about things, that one have never dealt with before. :headbang:
 
RobbiZ4 said:
Deepseaskateboard said:
There is an updated wiring loom which can be fitted.

What is that?
I love these web recommendations about things, that one have never dealt with before. :headbang:

When mine was fixed, the BMW tech said they fitted a revised wiring loom. It’s a pre LCI car, so it’s probably already fitted to newer cars.

It was a fault on one of the microswitches on the roof arms.

I will see if there is a part number on the invoice.
But I need to dig it out…
 
Yes, I wasn't aware of an updated wiring loom? I understand that people replace the broken wires with a fresh ones (not sure exactly what type is best though).

It's raining at the moment, hopefully will clear up in the next couple of days for me to check the wires.

I'm assuming the symptoms are more related to wiring than micro switches? I don't know. 😞
 
Deepseaskateboard said:
RobbiZ4 said:
Deepseaskateboard said:
There is an updated wiring loom which can be fitted.

What is that?
I love these web recommendations about things, that one have never dealt with before. :headbang:

When mine was fixed, the BMW tech said they fitted a revised wiring loom. It’s a pre LCI car, so it’s probably already fitted to newer cars.

It was a fault on one of the microswitches on the roof arms.

I will see if there is a part number on the invoice.
But I need to dig it out…

So was it the wiring or the micro switch that was replaced?
 
warmasice said:
Ok, so here's an update..

I came home from work.. roof was down. I pressed button to close roof. Boot opened an inch and got the red light and error message on the dash 'Roof system!' with a red light on the button and bonging.

At first, for all of you guys:

The red flashing LED is no fault indicator.


Don't know, how often I've alread written this. It only indicates, that the roof is neither completely opened nor closed. Nothing else.

Guys, it might be better to not flood the OP with tons of hints catched anywhere in this or other forums. It doesn't help anybody, who has a roof issue for the first time. Better to collect a checklist of diagnostic steps in the HowTo section of this forum. Makes life easier ...

There is a German proverb:
can't see the forest for the trees.

That hits the point, if a dozen of guys post anything they've found anywhere as an endless list of hints.
Think about yourself in this situation, where you never had a look at the roof construction on your Z4 before. You don't know where to start.


The percentage of more than 90% issues with broken wires is very speculative. In my statistics, it's about 23%, and I've seen a lot.


@warmasice
The diagnose of the source of your issue is not so easy, as all of those former hints in this thread suggest.
In your case it could be:
- one or two rusty hall sensors on the hydraulic ram of the trunk lid on the right
- one of the microswitches next to the same hydraulic rams on both sides
- not sure that a wire is broken based on your latest description, but this will happen as next issue

The maintenance thread is a source of info, everybody should have a look at.
https://z4-forum.com/forum/viewtopic.php?t=130932
 
warmasice said:
Deepseaskateboard said:
RobbiZ4 said:
What is that?
I love these web recommendations about things, that one have never dealt with before. :headbang:

When mine was fixed, the BMW tech said they fitted a revised wiring loom. It’s a pre LCI car, so it’s probably already fitted to newer cars.

It was a fault on one of the microswitches on the roof arms.

I will see if there is a part number on the invoice.
But I need to dig it out…

So was it the wiring or the micro switch that was replaced?

To my knowledge, they replaced both.

I think the newer microswitch does not fit with the older connector, so they have to replace the wiring. I think the wiring is also a little longer so it isn't under as much stress.

If your car is LCI, then it’s probably already got the updated parts, but not sure.
 
Deepseaskateboard said:
RobbiZ4 said:
Deepseaskateboard said:
There is an updated wiring loom which can be fitted.

What is that?
I love these web recommendations about things, that one have never dealt with before. :headbang:

When mine was fixed, the BMW tech said they fitted a revised wiring loom. It’s a pre LCI car, so it’s probably already fitted to newer cars.

Sorry for bothering you.

But that shows how less clue even the BMW guys do have!


Background:
In 2012, the hydraulic pump got a fourth electrical solenoid to support opening while driving in a safer manner. It got a new part number.

The CTM had to be enabled to control this additional solenoid. It got a new part number.

The hydraulic loom had to support this as well with two additional wires. It got a new part number.

Nothing else was changed, no mechanical improvement, no quality improvement of any of the materials. Nothing has changed except this additional electric/hydraulic feature.

But that got the source of all rumours. :rofl: :thumbsup:
 
Deepseaskateboard said:
I think the wiring is also a little longer so it isn't under as much stress.

If your car is LCI, then it’s probably already got the updated parts, but not sure.

No, No, No, No....sense
 
Robbi you're very knowledgeable, I must say.

I'll check the wiring with the roof up by removing the cloth tape and see what I can find. If there's no issue, I'll move onto replacement of micro switches and then maybe hall sensors. The more I read, the more confident I feel that it should be reasonably straightforward... I hope! 🤣🤣
 
Deepseaskateboard said:
To my knowledge, they replaced both.
To be honest, you should know that exactly.

The MS costs only about 35£, the replacement of the connected hydraulic harness costs 3.500£. One never will forget this issue, I think.
 
warmasice said:
I'll check the wiring with the roof up by removing the cloth tape and see what I can find.

Broken wires in the roof shell are difficult to identify visually without dismanteling the roof shell.
 
RobbiZ4 said:
warmasice said:
I'll check the wiring with the roof up by removing the cloth tape and see what I can find.

Broken wires in the roof shell are difficult to identify visually without dismanteling the roof shell.
Ah ok. I was thinking of taking a look at the ones at the edge of the roof as seen here at the 10min mark: https://youtu.be/3q52HtkK6mU ...I know that's a very specific scenario but I think I'll take a look anyway, just to eliminate it if anything.

Just to confirm, there are two hall sensors on the right ram, correct? Can they be cleaned at all?

I really do appreciate your advice. Thank you. 👍
 
warmasice said:
Just to confirm, there are two hall sensors on the right ram, correct? Can they be cleaned at all?
Yes, there are 2 on the right, none on the left.

What dou you mean with "clean"?
They have to get removed for checking, replaced with new ones if rusty, nothing else.

Here is a link to pics:
https://z4-forum.com/forum/viewtopic.php?p=1921079#p1921079
 
RobbiZ4 said:
warmasice said:
Just to confirm, there are two hall sensors on the right ram, correct? Can they be cleaned at all?
Yes, there are 2 on the right, none on the left.

What dou you mean with "clean"?
They have to get removed for checking, replaced with new ones if rusty, nothing else.

Here is a link to pics:
https://z4-forum.com/forum/viewtopic.php?p=1921079#p1921079
Yes, just meant if rusty. Thanks, I'll take a look at the link my friend. 👍👍
 
warmasice said:
RobbiZ4 said:
warmasice said:
Just to confirm, there are two hall sensors on the right ram, correct? Can they be cleaned at all?
Yes, there are 2 on the right, none on the left.

What dou you mean with "clean"?
They have to get removed for checking, replaced with new ones if rusty, nothing else.

Here is a link to pics:
https://z4-forum.com/forum/viewtopic.php?p=1921079#p1921079
Yes, just meant if rusty. Thanks, I'll take a look at the link my friend. 👍👍
Well, in this special case it means, that it's electromagnetical functionality is destroyed and it doesn't work anymore as intended. This can't be cleaned and has to be replaced.
 
I am certainly no expert but the failure seen is very similar to what I had and Robbie diagnosed this, went to a local and indy and they confirmed microswitches.
 
RobbiZ4 said:
Deepseaskateboard said:
There is an updated wiring loom which can be fitted.

What is that?
I love these web recommendations about things, that one have never dealt with before. :headbang:

This is from my invoice.
I think the part B61 is the new wiring.
 

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No, part B61 is a short cable adapter for this microswitch coupling fastener to support an improved plug(!) format.

That has nothing to do with the critical and expensive hydraulic harness in the roof, we are always talking about (and where the sensor wires will break). It cost's more than 1.000 Euros (54377311084). 8)

https://www.realoem.com/bmw/de/showparts?id=LM51-EUR-05-2011-E89-BMW-Z4_30i&diagId=61_4719#61132359999
Bild1.jpg
 
RobbiZ4 said:
No, part B61 is a short cable adapter for this microswitch coupling fastener to support an improved plug(!) format.

That has nothing to do with the critical and expensive hydraulic harness in the roof, we are always talking about (and where the sensor wires will break). It cost's more than 1.000 Euros (54377311084). 8)

https://www.realoem.com/bmw/de/showparts?id=LM51-EUR-05-2011-E89-BMW-Z4_30i&diagId=61_4719#61132359999
Bild1.jpg

I was meaning wiring, not hydraulics!

It’s expensive if they go awry.

So this is an adapter which allows the old wiring to be connected to a new version microswitch?
 
Deepseaskateboard said:
RobbiZ4 said:
No, part B61 is a short cable adapter for this microswitch coupling fastener to support an improved plug(!) format.

That has nothing to do with the critical and expensive hydraulic harness in the roof, we are always talking about (and where the sensor wires will break). It cost's more than 1.000 Euros (54377311084). 8)

https://www.realoem.com/bmw/de/showparts?id=LM51-EUR-05-2011-E89-BMW-Z4_30i&diagId=61_4719#61132359999
Bild1.jpg

I was meaning wiring, not hydraulics!

It’s expensive if they go awry.

So this is an adapter which allows the old wiring to be connected to a new version microswitch?

Yes, the plugs are different.
Rob
 
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