The BBS 108's on my 2007 roadster were looking pretty rough. Only one shop that is relatively nearby was willing to split them and they wanted an astronomical amount to do the job. I decided to split them myself. After reading every online article I could find I gave it a try. My process was:
1. Soaked the bolts in penetrating fluid for 3 days. I used Sea Foam Deep Creep.
2. Set the triple square bit in the bolt and gave it 3 whacks with a hammer.
3. Sprayed the bolts again and soaked for a day.
4. Had a propane torch ready if anything wouldn't budge.
5. Used a 1/2" ratchet and a short extension to keep everything straight while I coaxed the bolts out.
Long story short, no snapped bolts, no rounded heads, no stripped holes. I didn't need the torch, either. It was nerve racking but I took my time, used gradual pressure, and they all came out. It took about 20 minutes per wheel.
Now they are off to the powder-coater for refinishing. I am going for an OEM look, not anything custom.
1. Soaked the bolts in penetrating fluid for 3 days. I used Sea Foam Deep Creep.
2. Set the triple square bit in the bolt and gave it 3 whacks with a hammer.
3. Sprayed the bolts again and soaked for a day.
4. Had a propane torch ready if anything wouldn't budge.
5. Used a 1/2" ratchet and a short extension to keep everything straight while I coaxed the bolts out.
Long story short, no snapped bolts, no rounded heads, no stripped holes. I didn't need the torch, either. It was nerve racking but I took my time, used gradual pressure, and they all came out. It took about 20 minutes per wheel.
Now they are off to the powder-coater for refinishing. I am going for an OEM look, not anything custom.