Scottish Z4M Clubsport build

D.Bryce

Member
Long time lurker, and Z4M tinkerer, had a bit of time and now finding these cars are starting to get a bit more common so id though id start a build thread of all the work I’ve carried out myself over the years, so here goes.
Bought the car in 2022 semi modified, Eventuri intake, KW V3s, SuperSprint rear exhaust, Genuine BBS rc337 alloys.
First port of call was to sort out the sticky front callipers, a prime opportunity for an upgrade, after a few emails with freaky parts I had a set of their Brembo callipers, brackets and braided lines.
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The car stayed pretty standard after this for a while until a rattle appeared on the rear end, so it began…
Initial inspection found a broken exhaust clamp, easy fix. This then led to an inspection of the diff which was showings signs of dampness around the output seals.
As I was already in there and had access it made sense to remove it for further inspection.
Now having full view of the subframe arms and bushes, they all looked a bit tired, “while I’m in here” I thought I may Aswell drop the full lot.
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No point in replacing like for like when there’s upgrades available right, full set of Powerflex and millway rear bushes were ordered, full underside was scrubbed and then sealed with clear wax. All the arms and components were powder coated and sealed before fitting the new bushes.
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Onto the diff, after reading many things about the s54 being a tad sluggish off the line I managed to get a cracking deal from BMW on a 4.1 final drive crown wheel and pinion. Full diff rebuild with new seals and bearings and we were good to go.
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What can I say probably the best thing I had done; the rear end was now planted and the pickup when the foot was planted was unreal, totally changed the performance of the car. So naturally took it for a drive up into the Scottish Highlands.

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Change of job to overseas meant the car sat in the garage for a while and wasn’t really used for a year or so, and the thought of selling came into my head. Then I got the opportunity on a group buy for a full carbon csl plenum for haiumus racing, an opportunity too good to miss, fast forward a few months and it was delivered...
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Yes, its sounds as good as it looks, all fitted perfectly except the oil dipstick requiring slight bending. The only thing I felt let these airboxes down was the lack of options for the Z4M snorkel to utilise the factory intake and I wasn’t paying for a carbon e46 one to hack up so I took to the 3d printer and after a few days of scanning and several designs I produced the first, to my knowledge, Z4M csl intake snorkel.

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After this it required mapping, had heard mixed reviews about alpha N maps so it was taken to Engine 710, who worked closely with Areeve performance to get the car running properly and my god did it run, full chat intake noise is absolutely phenomenal, pickup is slightly better, noticeable power gains is hard to say but drivability was outstanding.

*For those with CSL boxes I can print one and post it to you, time and materials will cost £200 all in.

After the intake noise drowned out the exhaust noise I was keeping an eye out for some headers, nothing arose but a fellow forum member on here posted a basically new SuperSprint setup including the centre X-pipe. He wasn’t willing to split it so I bough the lot and sold my original SuperSprint back boxes.
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These retained the original tone and increased the volume and bassines. A worthwhile upgrade.

Having come from a track car background I thought I’d see what the Z4 was capable of, however the 19” wheels and tyres weren’t really ideal so I managed to get a set of Konig Hyper grams in 18” 8.5J et35 front & 9.5j et35 rears from a member on the M3cutters buy/sell pages. These were subsequently wrapped in Yokohama AD09 tyres 245/40/18 fronts and 265/35/18 rears.

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First track day was planned, and it wasn’t without it issues…
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KW rear springs were too soft and were binding on full compression even when full hard, brakes kept overheating after 5 ish hard laps, front end wasn’t very direct and felt a bit soft. Plenty still left on the table, so I got to work.


I had always like the idea of a proper chassis mounted shifter so when coolerworx had a black Friday sale on I couldn’t say no. the only thig I will say now its fitted is I wish I had gone for the fully self-centring model. Other than that, it is a superb piece of kit.
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I then jumped onto the 3d printer and designed some brake cooling duct vents o run to the disks and had a friend manufacture a backing plate to suit the ducting.

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After some road testing there was still some issue with inconsistent braking, peal would be long and spongy other times it would be hard and stop great, so I done some digging and found a post about upgrading the abs unit to that of an e90, fairly simply task albeit a bit messy bench bleeding the unit.
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Another track day came and went still with the same issues; this is where it took a bit of a nosedive.

Rob at RDMotorsport showed me some man math calculations regarding suspension work, specifically the KW v3s. To get all 4 dampers re-valved and upgraded to the club sport spec with to mounts and springs it would have cost circa £1500, however that was also the current market value for them, there was no issues with the coil overs, they just didn’t suit my use for them on track.

End of Part 1.
 
Part 2.

This is where Nitron enters the chat, with the KWs sold and now spare money sitting, Rob put together a deal for a full set of Nitron R1 coil overs with custom valving and spring rates swapping out the rear divorced setup for a full coil over. A straight swap you may think.

Circle back to the “while I’m in there” mentality that happened on the rear end. I began inspecting all bushes, arms and bearings on the front. Guess what, they all got replaced.


Again, no point in replacing like for like when there’s upgrades out there so a full set of Powerflex bushes were ordered, new front control arms from Meyle and a selection of genuine parts from BMW, the rebuild could begin.

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Everything all bolted up perfectly and was very keen to get the car back out on track, but first a full alignment and geo setup was required so I handed the car over to Rob. However, it didn’t go to plan as expected. With the coil overs they supplied E46 M3 top mounts but due to the shape of the Z4 turret and the design of the top mounts we were limited to -1.7 degrees of camber, a design flaw by Nitron, we rotated the top mount round a hole and allowed us to get the desired camber but also added a pile of positive camber. Further investigation required. We finally settled on the following figures.

-3.2 degrees camber in the front, 1mm toe in across the axle
-2.5 degrees camber n the rear, 2mm toe in across the axle

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Another track day booked and what a difference in the handling, took the full day to get the Nitrons dialled in as they were provoking a lot of oversteer but was so predictable it made sliding it out the hairpin an absolute dream at Knockhill.
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One of the big issues I felt when on track was the lack of support from the standard seats, lap after lap I felt myself bracing myself against the centre console or the door with my knee so the solution, A fresh set of cobra Nogaros and ST trackparts E46 modular seat mounts, didn’t want to go full track car and with these cars being hard enough to get in/ out as the nogaros were ideal due to the lower side bolster. I have been looking into fitting a set of harnesses but can’t really find a solution that I’m fully confident in but none the less I mocked up the harnesses to see what it would look like.

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Still have intermittent brake issues but these are getting address as I write this, a new set of 356mm 2-piece floating brake disks built to suit the Brembo callipers then a full bleed through Ista to purge the abs module too.

I am also still dealing with Nitron over the top mounts after trying a set of E36 M3 top mounts, the correct design for the Z4M but just not allowing the full degrees of camber, they are current in the process of redesigning an E85/86 specific top mount.


If you’ve made it this far, thanks for reading.
 
Great write up..glad I’m not following the car on the road ..it was way too noisy then if its the same car..
 
Woo another track car! Lovely build sir, looks really good :)

You've done what I'm gearing up to do this winter on mine with the rear end. Interesting you went poly bush instead of solid, any reason?
 
Cheers Ed, i went solid in the subframe, but as i was stilly dailying the car at that point i didnt want it to be a bone rattler so went stiff poly. i am considering going solid pillowball RTABs though.
 
Cracking build and a comprehensive overhaul.

Shame Nitron didn’t have the top mounts figured out first time around, typical problem for low volume parts bin cars though. At least it’s being sorted.
 
Great write up..glad I’m not following the car on the road ..it was way too noisy then if its the same car..
Cheers peter, i believe the exxhaust work was done when we all went upto Braemar, doesnt get out on the long journeys anymore so i can handle it being a bit loud.
Cracking build and a comprehensive overhaul.

Shame Nitron didn’t have the top mounts figured out first time around, typical problem for low volume parts bin cars though. At least it’s being sorted.
Thanks Beanie, yeh its been a lond drawn out process and i have to say their customer servive is pretty appaling, as you said not a big volume so little to no interest, im sending their technical guy messages 2/3 times a week just to keep the pressure on. time will tell.
 
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Nice write up, beautiful car. One thing, there’s always one thing, how are you supporting your rear suspension mounts? The cars designed for a divorced rear end, you’ll need to modify your rear towers to support the weight of the car.
Other than that, nicely modded, I could only imagine the change from the V3’s are to the Nitrons on a designated track.
Again, nicely done.

Also of note is the return to center shifter paragraph? Yours doesn’t automatically go back to center? I removed the return to center spring bias as it was not needed. The shifter should return to center by itself without the need for a centering spring. With the centering spring it was really difficult to get the car into reverse..

The brake issue is well documented.. it happens when your on the gas, hard on it, and then quickly lift off the gas, the car will pressurize the brake vacuum line ready for an emergency stop. No way around it, unless you pull the booster.

There you go, that was 3 things… :) bloody hell.. but seriously nice build man. Good on ya!

Oh another thing… nothing wrong with those front top mounts, you (or your mech) installed them incorrectly. They are actually a really nice set of camber AND caster plates. (Which is why they cost a s**t load)

That’s 4… lol. :)
 
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Thanks Vanne,
I’m waiting for rear tower reinforcement plates to go inside the turrets, will also get a strait brace made for the topside to sandwich it all together.

So the shifter does centre itself but I’ve found myself going 5th to 6th or 3rd to 4th a few times when coming down the gear quickly. Hoping a spring in the mechanism can centre itself a bit more directly but I ageee, it may make reverse a bit of a nightmare.

The nitrons. Honestly can’t believe the difference, yes I’ve went from 2-way to 1-way adjustability but the valving is night and day. Even if the topmounts are causing issues.

It’s all trial and error in this type of thing.
 
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