enuff_zed - they have asked me to send the unit back in so I will let you the results when they respond. Away for a few days so won't get around to it until beginning of July. Interested to know of the person you mentioned who has a similar problem and appears to live with it by just persisting with the start-up until the fault self-clears. What would be interesting to know is how he gets on with the MOT, I don't believe heavy steering is a failure issue but like to hear more about this. The whole problem is frustrating me, I bought the car (a 2004 2.5i) as a project and its in immaculate condition, has had new hood and motor (now boot relocated), new rear springs and struts, newish front struts, new tyres all round, immaculate bodywork with no rust and an M54 engine that does not appear to burn a scrap of oil. I would hate to sell it on because of a persistance with this problem.