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Front Bumper Removal - DIY by mister_roger

Thinking of changing to an M bumper. Whats the deal with losing the fog lights? Do you remove the whole assembly, just having the cables left dangling, get any bulb errors in the car or anything?
 
An old thread I know, but I just wanted to say thank you for writing this. I had to fit a new headlight washer today and BMW wanted £150 to do it. Managed it in under 2 hrs, having never removed a bumper before. Many thanks.
 
melbs said:
Thanks to this guide I removed my original bumper without a hitch.

Mounting my aerokit however is a different matter so I would like to add some additional pointers to those who are going to DIY an aerokit bumper.

Things you need:
Hex socket set, size 8 will be used for removing 7 hex screw mounts at the bottom of the bumper, size 10 will be used to remove/mount plastic hex screw of badge.
Allen wrench set to remove the 7 bolt mounts on top of the bumper (forgot what size i used)
Precision screw driver set to push the pins in the wheel well
Torx 20 to loosen screw in headlight mount

Part number for aerokit front bumper and washer covers:


Various tips:
1. when removing the bumper attachment from the fender, it is easier if you pull down and pull out. if you just pull it out, you can damage the teeth of your bumper. make sure the plastic mount screwed to the metal fender after you remove the bumper is aligned, all tabs clipped and mounted properly before you put in the bumper.

2. adjusting the headlights is a must (at least in my case) when putting in the aerokit bumper. these can be accessed once bumper has been removed. only 4 screws hold the headlight in place. one on the left and right and two at the bottom.

3. there are only 4 hex screws mounts at the bottom of the aerokit bumper and the left and right most screws will bend your bumper

4. make sure to check mounting holes on top of the bumper (7 holes) and at the bottom (4 holes) before mounting the bumper. mine came with one bottom hole un-punched. i had to drill it before mounting the bumper


Regarding tip #1. Yes you are correct. The TIS manual illustrates that you must pull down and then out.

Regarding tip #3. The aerokit goody bag includes two extended lenghth screws and plastic spacers. These spacers prevent the "bending" of the bumper.
 
Just found this thread,great write up/pics ,mines got washers so with CJs input i feel confident to attempt this now :thumbsup: After my brush with a dry stone wall,the wife TOLD me i was too close,but i ignored her as usual :D :headbang:
 
Thanks for a great guide, I used this when changing over my headlights.

I have one tip for anyone with headlamp washers - there's no need to remove the headlamp washer pipe, the pipe runs along the bottom of the bumper and is clipped at the bottom with metal clips. If you unclip the pipe from the metal clips that run along the bottom, this will allow you to remove the bumper without having to disconnect or clamp the pipes. Obviously this is only applicable if you're removing and refitting the same bumper to change the headlights or to gain access behind the bumper, If you need to completely detach the bumper then the washers will need to be detached as indicated in the thread.

I've never removed a bumper before and managed to do the whole job, including removing and refitting the headlights in 2.5 hours. Its really not that complicated.

One other thing the thread doesn't mention, but I found that some of the mounting screws had obviously not been removed since the car was built, so be prepared for a bit of elbow grease because they were fastened very tightly and took a little effort to unsrew.

Andrew.
 
Wow. This forum is psychic. Just got back from a wee drive and after staring at the front bumper for a long time, and checking the distance between the bumper and the wheel I have come to the conclusion that it's not fitted quite right. Spacers aren't helping, and it is some rubbing that's shown it up, but one side of the bumper is definitely sitting closer to the wheel than the other. Came on here, and this thread has been bumped from the past - how weird is that :?

So. Going to order some new side bumper clips and trim fastenings from BMW and have a pop at this next weekend :thumbsup:

If it doesn't work then I may have to lose my front spacers, or at least get smaller ones :(
 
Bing,

Could you post the price when you get them? As I probably need to fit new bumper clips - thanks


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ranski said:
Bing,

Could you post the price when you get them? As I probably need to fit new bumper clips - thanks


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Will do - didn't go today, decided I couldn't be bothered :P I'll order them Monday...
 
Going to do this tomorrow... Just for public record, the two bumper clips for either side are approx £21 plus VAT. Each :cry:
 
ranski said:
Good luck!

Thanks, could get exciting... Though all I am doing is replacing the clips and doing some heating / bending of the arch liner, so fingers crossed I don't start sending panic PMs to you and/or cj :D
 
Managed to do this without breaking anything, so thanks to the OP :thumbsup: :yeah:

I will post some photos later as the side clips were in a right state, and we're a b*tch to get off. It all sits a lot better with the new clips, but I don't think it will cure my rubbing issue entirely. I reckon that the front wing panel is not quite the right shape and that it dragging things down a bit. Took the car to my Indy for a look this morning and he reckons there is nothing mechanical they can do to sort it. Hair dryer won't work as it is ribbing right on the bend in the trim, not behind it. So I guess I need to live with it :x :cry:
 
Great write up.

Today I replaced the clips on both sides and replaced the reflectors.

On doing this I found various screws and trim fastening missing, obviously from the last time the bumper was taken off, by the garage (anyone got any spare).

Also I was unable to unscrew two of the torque bolts under the bonnet due to be overly tightened and the teeth being chewed up. Anyone got any suggestions on how I could get these off, other than having to drill them out? As the bumper, is sitting too low and needs realigning.
 
Good how to although I wasted quite a bit of ttime looking for the other 3 screws under the car. I only had 2 each side.
 
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