E brake after brake change

Off course the system needs to recheck the ebrake force, because as the disc cools, it shrinks and so could cause car to roll.
I also assume the abs sensors would sense rotation and reapply brake.
 
flybobbie said:
Off course the system needs to recheck the ebrake force, because as the disc cools, it shrinks and so could cause car to roll.
I also assume the abs sensors would sense rotation and reapply brake.

The car apparently uses a temperature map to determine cooling times of the discs & applies force accordingly :?
1C25B951-D481-463A-AE99-2767BE210F8E.png4390DE2A-EB14-4B75-BC3F-04E9BA90413E.png
Rob
 
I think my problem is that I am a Mechanical Engineer, not an Electronics Engineer.

The electronics still have to convert all that sh*t into a mechanical action. I didn't understand any of the attached cr*p, sorry (and got bored reading it). :)

A lot of the stuff in Rob's (attached info sheet) post has to be bullsh*t. There are no temperature sensors on the discs, pads or pistons. It HAS to be down to current switches. IE the Ebrake checks after a given period (easily done thru Etimers) and puts a squirt of juice to the motors. If the current switch is made, nothing happens. If not it turns the motor until the switch does make.

I may be wrong, of course. It has happened before (Once)! :D
 
I've thought about this some more! :(

When the ebrake motors release it doesn't pull the pistons back (I know this from winding the actuator by hand; the pistons didn't move, I had to physically compress them), it only releases the pressure or EMF which I presume is Electro-Mechanical (or Motive) Force, which will make them retract a tiny amount to free them from the disc otherwise they would bind.

I have noticed that after about ten minutes of the car sitting idle, the red LED goes out on the ebrake; this is allied to all sorts of other "noises", I presume these are cancelling "primed" circuits for driving, maybe fuel pump release and also a "test" of the ebrake. This would make sense to my simple brain.
 
Pondrew said:
I think my problem is that I am a Mechanical Engineer, not an Electronics Engineer.

The electronics still have to convert all that sh*t into a mechanical action. I didn't understand any of the attached cr*p, sorry (and got bored reading it). :)

A lot of the stuff in Rob's (attached info sheet) post has to be bullsh*t. There are no temperature sensors on the discs, pads or pistons. It HAS to be down to current switches. IE the Ebrake checks after a given period (easily done thru Etimers) and puts a squirt of juice to the motors. If the current switch is made, nothing happens. If not it turns the motor until the switch does make.

I may be wrong, of course. It has happened before (Once)! :D

It’s official bmw bullsh*t :P No temperature sensors, the value is calculated by the dsc unit.
Rob
 
Pondrew said:
I've thought about this some more! :(

When the ebrake motors release it doesn't pull the pistons back (I know this from winding the actuator by hand; the pistons didn't move, I had to physically compress them), it only releases the pressure or EMF which I presume is Electro-Mechanical (or Motive) Force, which will make them retract a tiny amount to free them from the disc otherwise they would bind.

I have noticed that after about ten minutes of the car sitting idle, the red LED goes out on the ebrake; this is allied to all sorts of other "noises", I presume these are cancelling "primed" circuits for driving, maybe fuel pump release and also a "test" of the ebrake. This would make sense to my simple brain.

Yes, I think the e89 takes around 30mins to fully go to sleep.
Rob
 
Smartbear said:
It’s official bmw bullsh*t :P No temperature sensors, the value is calculated by the dsc unit.
Rob

I tried to iterate (maybe unsuccessfully) that I wasn't implying you were talking bullsh8t. Please don't hate me just cos I don't like your weird fence panels :P

The value cannot be calculated by the dsc unit; it just can't. The electronics are not that clever.

The amount of expansion (and subsequent contraction) of a steel brake disc is TINY; like thousandths of a mm. These cars do not have sensors that could measure those tiny increments. It MUST be done using current switches and timers. I would love to be proved wrong (for the second time)
 
The motors could have counters, position servo on them, start and finish count would change depending on the disc width due heat.
Certainly if you fiddle with the motors, a code comes up on the reader.
 
flybobbie said:
The motors could have counters, position servo on them, start and finish count would change depending on the disc width due heat.
Certainly if you fiddle with the motors, a code comes up on the reader.

See we are going back to the OBD reader nonsense. Why would an electro-mechanical motor have a counter? They don't. I promise you.

I have done this in real life, the only thing the motors do is wind further on until they are happy there is piston pressure. If they had as you suggest, my car would be in the river by now :)
 
Pondrew said:
Smartbear said:
It’s official bmw bullsh*t :P No temperature sensors, the value is calculated by the dsc unit.
Rob

I tried to iterate (maybe unsuccessfully) that I wasn't implying you were talking bullsh8t. Please don't hate me just cos I don't like your weird fence panels :P

The value cannot be calculated by the dsc unit; it just can't. The electronics are not that clever.

The amount of expansion (and subsequent contraction) of a steel brake disc is TINY; like thousandths of a mm. These cars do not have sensors that could measure those tiny increments. It MUST be done using current switches and timers. I would love to be proved wrong (for the second time)

I don’t mind if you don’t like my wierd railings, that’s fine :wink:
The dsc is actually cleverer than that as it calculates individual brake disc temperatures & it uses the hottest one to chose the temperature map it references for the re tensioning times.
Rob
 
Smartbear said:
Pondrew said:
I've thought about this some more! :(

When the ebrake motors release it doesn't pull the pistons back (I know this from winding the actuator by hand; the pistons didn't move, I had to physically compress them), it only releases the pressure or EMF which I presume is Electro-Mechanical (or Motive) Force, which will make them retract a tiny amount to free them from the disc otherwise they would bind.

I have noticed that after about ten minutes of the car sitting idle, the red LED goes out on the ebrake; this is allied to all sorts of other "noises", I presume these are cancelling "primed" circuits for driving, maybe fuel pump release and also a "test" of the ebrake. This would make sense to my simple brain.

Yes, I think the e89 takes around 30mins to fully go to sleep.
Rob

I’ve sent you a pm :thumbsup:
Rob
 
I know how they work. I just don't know what "sensors" (if any) control their function :wink:
 
Non by the looks of the video. Doesn't even stall. Must be current based.
Wonder how it works in stability mode.
 
flybobbie said:
Non by the looks of the video. Doesn't even stall. Must be current based.
Wonder how it works in stability mode.

Dsc enables the ebrake to be used in an emergency (driver passing out) to stop the car
F55CE85A-D96E-41D7-8CA8-4207C0057D16.png
Rob
 
The emergency brake system was demonstrated to me in a Land Rover D3 - not only did it apply the brakes it also numbed the steering and accelerator.

If it can also be used as “dead driver “ on the Z4, do these steering and throttle actions also apply?
 
Smartbear said:
flybobbie said:
Non by the looks of the video. Doesn't even stall. Must be current based.
Wonder how it works in stability mode.

Dsc enables the ebrake to be used in an emergency (driver passing out) to stop the car
F55CE85A-D96E-41D7-8CA8-4207C0057D16.png
Rob
The first 3 or 4 lines is the reason why i argue that if you get a ebrake failure, go to BMW and demand this safety critical software problem be fixed free of charge.
 
ronk said:
The emergency brake system was demonstrated to me in a Land Rover D3 - not only did it apply the brakes it also numbed the steering and accelerator.

If it can also be used as “dead driver “ on the Z4, do these steering and throttle actions also apply?

No mention of those aspects Ron, it illuminates the brake lights & applies max braking to all 4 wheels which i thought was quite impressive for a handbrake switch!
Rob
 
flybobbie said:
Smartbear said:
flybobbie said:
Non by the looks of the video. Doesn't even stall. Must be current based.
Wonder how it works in stability mode.

Dsc enables the ebrake to be used in an emergency (driver passing out) to stop the car
F55CE85A-D96E-41D7-8CA8-4207C0057D16.png
Rob
The first 3 or 4 lines is the reason why i argue that if you get a ebrake failure, go to BMW and demand this safety critical software problem be fixed free of charge.

You’ve got a point there.
Rob
 
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