Z4 n46... Need a tiny bit of light at the end of the tunnel

Hi all!

My 2nd post here ever, however I wanted to share my findings on the journey so far of owning a non running (sadly still not quite running perfectly) z4. While this will be a long tale, it has a simple lesson at the end if you can bear to get to it, but its been a long road to get even this far and I wanted tk try to give something back as I've been lurking on the forums for advice for quite some time now, and this car has been taking me for a ride for a long time

Anyway, I got this car as a poor, sluggish runner a good few, maybe 6 months ago, for a very good price. I know my work was cut out for me, but I'm no stranger to a spanner, having done a novice to intermediate amount of tinkering, and this seems like a nice couple of weekends of getting the hands dirty to get her on the road. It's only a NA petrol, how much could be wrong with it? (insert regret just about here)

So, she runs, but very lumpy idle and she's not willing to go beyond about 2500 revs. Limp home mode I thought, and rightly so as there were several lights upon the dash, but mechanically she sounded fine and was pretty rust free for the age.

After a white knuckle ride home (not due to speed, mostly hoping she doesn't give up) and subsequent unpuckering of my behind from the much worn leather, I decided to plug in ista( ill try and add photos as I go, but to be honest it's largely an album at this point, slightly larger than my wedding) to which I found the famous codes-vanos vanos vanos with a touch of eccentric shaft sensor, and some bits about an sim module and eps. Not too bad I thought, I'll take a look online... So vanos (not to be confused with phanos, the popular character from the comic books, though about 347% more frustrating and difficult to deal with) consists of enough symptomatic tenancies that it might be better off to start at the other end of the car and work your way back to where it lives

So the list begins :
Eccentric shaft sensor check - no improvement, code for it gone
X2 vanos solenoids - no improvement, still one code remains for vanos
Spark plugs and coils - no improvement
Ccv assembly - no improvement
Throttle body and maf sensor - no improvement
Intake vanos unit (code came for it intermittently, no other codes after this)
Injectors - no improvement
O2 sensors - no improvement
Battery - no improvement

Being left somewhat defeated and feeling as though there was no way back from a certain level of cost, and having no codes to go by, I was at a loss. While it was never my intention to throw parts at it, I had run diagnostics on it multiple times and cross checked my findings online and to no avail, nothing seemed to pop up as a huge issue from which, let's be honest, there are thousands of to be found. From my previous years of working on cars, vans, motorbikes etc, I had never seen an engine so unwilling to run, with so few clues as to why she refused to every time

Taking a last stance on it, I decided finally to do the remaining tests, using a pressure test set I picked up on online as I hadn't had a good one before, I thiught I'd check the last thins that possibly remain compression again (did it before she's fine) then fuel rail pressure, then finally.... The exhaust...

I plugged it up, turn the key, and pow... 10 psi at idle, the needle could've bent round the stop point. I turned it upside down and felt suddenly like I might just be the dumbest guy to trawl the forums or even attempt to fix a car, or that I must have broken the tester. Tested it again on the 2nd bank, same result. Tested on the 3rd point down the pipe, same again... Either the central secondary cat was blocked, or the tester was broken

Being at such a loss at this point anyway, and somewhat hopeless, I went for the exhaust, lowering it, with much frustration and annoyance at the rubber bungs that hold it up at the rear... I mean seriously, these used to fall off old cars, however I can happily say I placed 80kgs of pent-up-broken-down-bmw rage upon them and they wouldn't budge... So I grabbed a hacksaw, and went kill Bill coffin punch hacking away at the stop until I had the whole thing off

I then tried to blow a compressed down them, nothing... I had a thought which worked quite nicely, I poured some boiling water down the end and followed the hot patches as the metal warmed up. Nothing past the central box! The grinder came out 2 mins later, and lo and behold, the amount of junk and debris that fell out of the box was liken to the bottom of the cooled down bbq in the summer, just carbon carbon carbon and bits of what used to be carbon. Pretty sure at 10 psi with that much It mightve been spitting diamonds on the drive home.



Anyway, X2 exhaust clamps and a piece of scaffold tube later (long flexis are hard to get in my area apparently) and I now have a car that can rev beyond 2500rpm. Albeit noisily and of course with the emmisions of a Boeing 747.

HOWEVER. - I do still have an issue with the rough idle/dying idle when trying to start up, but much cleaner now. If any of the bmw geniuses are about that know how to discipline these n46 engines, I'd be much obliged if you could tell me the secret of the rough idle, that might be something I haven't already changed

So, three things to conclude this post.
1. If you started and finished the whole post, you deserve a medal, unfortunately I can't provide it as I'm now broke after owning a z4 for 6 months
2. If you have a car with the same problems (scratch that, if it's a z4 it's a matter of when apparently) do the basics first, digital is fine but analogue has a way of not misinterpretating data like vacuum and compression
3. If you find yourself with any answers above I'd be eternally grateful, I feel like I'm nearing the end of much longer project that anticipated, and I'd love to be able to drive it at some point if the z4 gods will it. I just hope it drives as good as it looks being up on Jacks for 6 months

Happy motoring all
 

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Good work so far!

To be clear then, that list of components, were they just checked, or replaced?
The VVT servo and the eccentric cam position sensor are easy to do and cure a range of issues. Had it on mine. No codes for a while, then a misfire and servo codes, cleared it and fine again for a while.

I am currently breaking a 2.0 that had codes for the servo so I wouldn't recommend it as a second-hand unit (They're a decent price new anyway)
But I do have MAF, throttle body, shiny new set of coils etc, so let me know if you need anything.
Be quick though as it'll be scrapped Monday morning.
 
Very amusing post and understand your frustration at tracking down the issue . Unfortunateley if you are not getting codes it`s a case of going through the normal suspects which if you search rough idle Z4 you will be bombarded with posts . Good luck :thumbsup:
 
I have been out of touch with petrol engines for years until I got my Z so I'm no help whatsoever (I was going for broken wiring somewhere by half way thru reading) but I am suitably impressed by the boiling water trick, very clever. I wonder if the carbon build up is due to bad running in the first place as I'm amazed it was so bad. My 278k diesel hasn't choked itself up and that hasn't run an EGR for years.

Have you tried running with the MAF disconnected? That's a common culprit to bad running. Was the replacement genuine or a pattern part. Traditionally the copies weren't always right for the engine.
 
enuff_zed said:
Good work so far!

To be clear then, that list of components, were they just checked, or replaced?
The VVT servo and the eccentric cam position sensor are easy to do and cure a range of issues. Had it on mine. No codes for a while, then a misfire and servo codes, cleared it and fine again for a while.

I am currently breaking a 2.0 that had codes for the servo so I wouldn't recommend it as a second-hand unit (They're a decent price new anyway)
But I do have MAF, throttle body, shiny new set of coils etc, so let me know if you need anything.
Be quick though as it'll be scrapped Monday morning.

Hi enuff zed, that list is all replacement! (all with checking 1st of course) so she's largely new from the point of view of air/fuel on the inlet side. However still interested if your breaking one, where abouts are you? I'm in the medway area, but for example if any of the exhaust is good it might allow me to get my scaffold pole out from underneath mine, as it's resonance quality is.... Less than ideal
 
1536Z4 said:
Very amusing post and understand your frustration at tracking down the issue . Unfortunateley if you are not getting codes it`s a case of going through the normal suspects which if you search rough idle Z4 you will be bombarded with posts . Good luck :thumbsup:

Glad you enjoyed the read! To be honest there are an untold number of threads and posts that begin with the above issues, and I'd not found one yet that described the cause as what I'd found, hopefully it might be useful to someone in the future, I'd never heard of a cat being fossilised before.

Your absolutely right, luckily I've got one small line to tow which was camshaft inlet sensor, though knowing now what I didn't before, I'm sure this is just the tip of the iceberg. If it's ends up being that simple I'll let people know here, right after in done digesting a hat
 
smorris_12 said:
I have been out of touch with petrol engines for years until I got my Z so I'm no help whatsoever (I was going for broken wiring somewhere by half way thru reading) but I am suitably impressed by the boiling water trick, very clever. I wonder if the carbon build up is due to bad running in the first place as I'm amazed it was so bad. My 278k diesel hasn't choked itself up and that hasn't run an EGR for years.

Have you tried running with the MAF disconnected? That's a common culprit to bad running. Was the replacement genuine or a pattern part. Traditionally the copies weren't always right for the engine.

Hi smorris! To be honest I wouldn't still rule out an electrical fault, however I'm limited to my multimeter as I don't have anything more substantial, I seem to get the right volts where needed, and continuity to the dme seems fine. But I still wouldn't rule it out if I'm honest. That's very kind of you to say, though I think it was less clever and more desperate after a cup of tea :rofl:

Yeah I couldn't quite believe it myself. Oddly enough I only ever once had a o2 sensor fault, otherwise they were all fine, and on inpa the values were to no extreme. Very strange.

I haven't yet but the maf and the throttle body are new, so I would've thought I'd be OK, but I think I'll try a variation of this stuff later over weekend, in case as you say, it's faulty/ incorrect. It seems to be noticeably different If I unplug the eccentric shaft sensor, though still very lumpy, almost to a stall. But at this point ill try anything. I wish bmw at the time had come up with an alternative to 'dme:misfires' on ista though. Might as well just say 'car:doesn't work'
 
Primitivesmith said:
enuff_zed said:
Good work so far!

To be clear then, that list of components, were they just checked, or replaced?
The VVT servo and the eccentric cam position sensor are easy to do and cure a range of issues. Had it on mine. No codes for a while, then a misfire and servo codes, cleared it and fine again for a while.

I am currently breaking a 2.0 that had codes for the servo so I wouldn't recommend it as a second-hand unit (They're a decent price new anyway)
But I do have MAF, throttle body, shiny new set of coils etc, so let me know if you need anything.
Be quick though as it'll be scrapped Monday morning.

Hi enuff zed, that list is all replacement! (all with checking 1st of course) so she's largely new from the point of view of air/fuel on the inlet side. However still interested if your breaking one, where abouts are you? I'm in the medway area, but for example if any of the exhaust is good it might allow me to get my scaffold pole out from underneath mine, as it's resonance quality is.... Less than ideal
Hi sorry, the exhaust complete from manifold to rear end is gone already.
 
enuff_zed said:
Primitivesmith said:
enuff_zed said:
Good work so far!

To be clear then, that list of components, were they just checked, or replaced?
The VVT servo and the eccentric cam position sensor are easy to do and cure a range of issues. Had it on mine. No codes for a while, then a misfire and servo codes, cleared it and fine again for a while.

I am currently breaking a 2.0 that had codes for the servo so I wouldn't recommend it as a second-hand unit (They're a decent price new anyway)
But I do have MAF, throttle body, shiny new set of coils etc, so let me know if you need anything.
Be quick though as it'll be scrapped Monday morning.

Hi enuff zed, that list is all replacement! (all with checking 1st of course) so she's largely new from the point of view of air/fuel on the inlet side. However still interested if your breaking one, where abouts are you? I'm in the medway area, but for example if any of the exhaust is good it might allow me to get my scaffold pole out from underneath mine, as it's resonance quality is.... Less than ideal
Hi sorry, the exhaust complete from manifold to rear end is gone already.

No worries mate :thumbsup: do you know if the secondary air pump can cause these issues? If si I had to blank mine off as it was wrecked, and if yes do you happen to have one of those remaining?
 
Primitivesmith said:
enuff_zed said:
Primitivesmith said:
Hi enuff zed, that list is all replacement! (all with checking 1st of course) so she's largely new from the point of view of air/fuel on the inlet side. However still interested if your breaking one, where abouts are you? I'm in the medway area, but for example if any of the exhaust is good it might allow me to get my scaffold pole out from underneath mine, as it's resonance quality is.... Less than ideal
Hi sorry, the exhaust complete from manifold to rear end is gone already.

No worries mate :thumbsup: do you know if the secondary air pump can cause these issues? If si I had to blank mine off as it was wrecked, and if yes do you happen to have one of those remaining?
I don't know if that could cause the issues tbh.
But yes I do have one and can post it to you Monday for postage plus a couple of beers if it helps?

In fact, even better! [ref]FunkyGBrown[/ref] is coming up here on Saturday morning to sort his roof motor. He's from Gravesend. If you're in Medway I could get him to bring it back down?
 
enuff_zed said:
Primitivesmith said:
enuff_zed said:
Hi sorry, the exhaust complete from manifold to rear end is gone already.

No worries mate :thumbsup: do you know if the secondary air pump can cause these issues? If si I had to blank mine off as it was wrecked, and if yes do you happen to have one of those remaining?
I don't know if that could cause the issues tbh.
But yes I do have one and can post it to you Monday for postage plus a couple of beers if it helps?

In fact, even better! [ref]FunkyGBrown[/ref] is coming up here on Saturday morning to sort his roof motor. He's from Gravesend. If you're in Medway I could get him to bring it back down?

Close, isle of sheppey :D Happy to take a detour through Medway though, the fuel is cheaper! :driving:
 
Heya guys sorry for late reply, that'd be amazing if possible! Tbh I drive around doing surveys for granite and marble etc so I'm kinda always all over the southeast, whichever works best for you guys and Ill grab some cash out or transfer :thumbsup:

jock156 said:
Great read! Keep going, it will be worth it in the end :thumbsup:

and thanks jock, gonna hit it tomorrow with the multimeter and ista and follow the camshaft sensor back to the dme, hoping to find something solid! Will update here if I can come to any conclusions :lol:
 
Primitivesmith said:
Heya guys sorry for late reply, that'd be amazing if possible! Tbh I drive around doing surveys for granite and marble etc so I'm kinda always all over the southeast, whichever works best for you guys and Ill grab some cash out or transfer :thumbsup:

jock156 said:
Great read! Keep going, it will be worth it in the end :thumbsup:

and thanks jock, gonna hit it tomorrow with the multimeter and ista and follow the camshaft sensor back to the dme, hoping to find something solid! Will update here if I can come to any conclusions :lol:
OK, I'll send the pump down on Saturday afternoon. I'll leave you two to decide how it arrives with you.
I'm happy if you'd just like to make a donation to the forum running costs.
 
That was a great read OP, and I admire your perseverance. :thumbsup:

Hopefully your are finally making some progress and will have your Z ready for summer. :driving:
 
enuff_zed said:
Primitivesmith said:
Heya guys sorry for late reply, that'd be amazing if possible! Tbh I drive around doing surveys for granite and marble etc so I'm kinda always all over the southeast, whichever works best for you guys and Ill grab some cash out or transfer :thumbsup:

jock156 said:
Great read! Keep going, it will be worth it in the end :thumbsup:

and thanks jock, gonna hit it tomorrow with the multimeter and ista and follow the camshaft sensor back to the dme, hoping to find something solid! Will update here if I can come to any conclusions :lol:
OK, I'll send the pump down on Saturday afternoon. I'll leave you two to decide how it arrives with you.
I'm happy if you'd just like to make a donation to the forum running costs.

Hi zed, that's very kind of you! I'll send a pm and go through that way, Icouldnt not give you something for something! thanks so much for the help though bud :thumbsup:
 
Mr Tidy said:
That was a great read OP, and I admire your perseverance. :thumbsup:

Hopefully your are finally making some progress and will have your Z ready for summer. :driving:

Cheers Mr tidy! It's a labour of love, and after this one im not sure i could love again (unless it was the 3.0... I'd have to see her first :lol:) fingers crossed, and I'll keep the Updates coming hopefully to a positive conclusion!
 
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