Z4 E85 3.0 - 2005 - will not start!

colb said:
If you are certain the starter motor is ok I would suspect that the key is not being recognised by the EWS system in order to release the starter. This could be caused by the key itself loosing the transponder inside if its not an original key and its been apart or the ignition barrel ring aeriel that reads the transponder when the key is inserted has failed in some way. The key should be able to be read by a locksmith or by yourself using an AK90+ key coding machine available on ebay. That is also capable of coding a key but in my experience its a hit and miss proceedure, I didn't manage it but others have coded keys ok. Some diagnostic code readers also have the ability to check the keys they read the key when they are in the ignition, if the aeriel is duff then it wont see the key in diagnostics. Diagnostics can also look at the EWS module and see what it is doing e.g. is it accepting the key that is in the ignition.
:thumbsup: I had the same issue a while back and I SYNCed my EWS & DME with INPA and solved my problem.
 
Thanks again for your support, suggestions and shares experiences. A local auto key specialist has tested both keys in his workshop, and kindly visited the Z4 at my son’s house today in Burton. The keys are OK, and not cause of problem...keys & ECW box have been tested by locksmith using electronic device.
We have ensured engine is not seized, by turning the crank with a socket & extension bar.
We are going to buy a new/remanufactured starter motor and try that later this week. I had assumed starter motor was OK, as it worked on the bench, but I now uncertain, as a couple of comments on forum suggest it may be an intermittent fault, and may not work under load on the car.
We appreciate your help!👍
 
knmstag said:
Thanks again for your support, suggestions and shares experiences. A local auto key specialist has tested both keys in his workshop, and kindly visited the Z4 at my son’s house today in Burton. The keys are OK, and not cause of problem...keys & ECW box have been tested by locksmith using electronic device.
We have ensured engine is not seized, by turning the crank with a socket & extension bar.
We are going to buy a new/remanufactured starter motor and try that later this week. I had assumed starter motor was OK, as it worked on the bench, but I now uncertain, as a couple of comments on forum suggest it may be an intermittent fault, and may not work under load on the car.
We appreciate your help!👍

Keep us posted bud- will help us all learn
 
knmstag said:
Thanks again for your support, suggestions and shares experiences. A local auto key specialist has tested both keys in his workshop, and kindly visited the Z4 at my son’s house today in Burton. The keys are OK, and not cause of problem...keys & ECW box have been tested by locksmith using electronic device.
We have ensured engine is not seized, by turning the crank with a socket & extension bar.
We are going to buy a new/remanufactured starter motor and try that later this week. I had assumed starter motor was OK, as it worked on the bench, but I now uncertain, as a couple of comments on forum suggest it may be an intermittent fault, and may not work under load on the car.
We appreciate your help!👍
Well this is turning into a saga, and gutted we can't help.
Finger crossed you get it sorted soon.
 
I would go as far as donating money to the migrants crossing the Chanel if it wasn't the starter motor.
 
I fitted a new starter motor today!
The good news is that engine is now cranking, and sounds promising...however car still will not start!
I removed the spark plugs, expecting them to be soaked with fuel, but they were all bone dry!
The plugs were in poor condition and should have been replaced long ago. It still would not fire up!
I can only assume it’s now a fuel starvation problem.
I don’t understand why this has developed, since the starter motor failure. Any further suggestions to resolve this saga please? Do I need to consider fuel pump & filter? - which is likely to be very awkward to access...
Thanks for your continued help.
Kevin Murray
 
knmstag said:
I fitted a new starter motor today!
The good news is that engine is now cranking, and sounds promising...however car still will not start!
I removed the spark plugs, expecting them to be soaked with fuel, but they were all bone dry!
The plugs were in poor condition and should have been replaced long ago. It still would not fire up!
I can only assume it’s now a fuel starvation problem.
I don’t understand why this has developed, since the starter motor failure. Any further suggestions to resolve this saga please? Do I need to consider fuel pump & filter? - which is likely to be very awkward to access...
Thanks for your continued help.
Kevin Murray
Well the starter is a positive step anyway.
Have you checked the fuses? Just wondering if you may have blown one for the fuel pump while you were trying to start it?
Could also do with checking for any fault codes.
 
Did you check for spark at the plugs when you removed them now the starter is cranking?
If you have spark then fuel pump fuse will be next to check as suggested above. Code read it again to see if there is anything else showing up, thinking camshaft sensor and or crankshaft sensor gone bad.
 
Good afternoon all,
I have just replaced the crank sensor and car still refuses to start! I have checked the fuel at Schrader valve on fuel rail and there is a healthy spurt of fuel ejected when pressed wit a screwdriver,
However there is no spark or fuel at plugs.
The fuel pump can be heard to prime when ignition key is turned to first position. That’s encouraging...
To recap, starter motor was replaced with a new one and car is now cranking well, but no a splutter of combustion.
Alternator, ignition keys, EWS unit have all been checked out. There is plenty of fuel in the tank.
I’m baffled and running out of potential solutions.
Sorry to keep having to ask, but I would appreciate an further suggestions.
Regards,
Kevin
 
What about spark at the plugs, check if there is spark.

Relay diagram and fuse layout here may help https://fusesdiagram.com/bmw/fuse-box-diagram-bmw-z4-e85-e86.html
 
I have not checked the new spark plugs for spark. Old were were in very poor condition, as should have been replaced long ago.
Can I check for spark at plug in conventional way, by positioning electrode onto body earth point, the cranking engine, obviously with coil pack and wiring attached? - I've not worked on recessed plug types (with coil pack) before. However all plugs were dry, not wet with fuel...
 
knmstag said:
I have not checked the new spark plugs for spark. Old were were in very poor condition, as should have been replaced long ago.
Can I check for spark at plug in conventional way, by positioning electrode onto body earth point, the cranking engine, obviously with coil pack and wiring attached? - I've not worked on recessed plug types (with coil pack) before. However all plugs were dry, not wet with fuel...
Maybe you could use a neon in-line spark plug tester. They are very cheap and handy to have.
 
Test for fuel at the schrader valve, remove the cover over the inlet manifold and it's the valve nearest you on top of the rail. Press it with small screw driver with the engine off. You won't have a gauge so can't test it running, but if there is no fuel spray at all then that's probably your problem. To test for a spark remove coil and plug, reconnect plug in coil and get someone to turn engine over as you said, wear rubber gloves unless you want a shock, coil packs can pack a punch.
 
I am at home in Coventry. Car is at my son’s in Burton (40 miles away) I plan to visit this weekend, and try a few further checks. The crank sensor may have been disturbed or damaged whilst removing & fitting the starter motor.
I want to also check the fuel pump relay, when I can locate it! I will also carry out a check on the fuel rail at the Schader valve, as suggested. I believe there is a fuel starvation issues, but need to discover the root cause.
Thanks for your continued support.
Kevin
 
Ive ordered a new crank sensor, seem its worth a try. Hoe to replace it this weekend.
Does anyone know where the fuel pump relay is located on the Z4 E85?
 
knmstag said:
Ive ordered a new crank sensor, seem its worth a try. Hoe to replace it this weekend.
Does anyone know where the fuel pump relay is located on the Z4 E85?
Main fuse panel.
 

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Thanks for prompt reply. This relay is not with fuse box behind glove box on passenger side, is it located under the dash panel?...I'm not sure of exactly where it is located in order to access it for test / replacement. - Thanks - Kevin
 
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