Taming the 35i…one man’s journey to handling and ride satisfaction

B21

Elite
 Scottish Borders
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It’s generally accepted that the 35i and 35is handling seems somewhat wayward when compared to their less powerful and lighter siblings.

When, why and how people reach these conclusions is usually either by comparison with other cars eg G29s or driven by the age, mileage and condition of said 35i /35is.

How and where you drive has a big bearing on your perceptions..for me hooning with like minded pals over 10k miles in Scotland was my reference point.

My journey on this topic started with the acquisition of a stock 2011, 50k mile 35is last year.

The reference was my much loved 20i MSport sporting H&R ARBs, Bilstein B8 shocks, E90 M series steering linkages and rear swinging arm bushes with 18” Zito 935s with GY Asy 5 in 235/40 265/35 sizes topped off with a Quaife LSD.

To say I was disappointed was an understatement.

In comparison to said 20i MSport the 35is was slow to turn, unsteady on its new heading, a very uncomfortable ride, wallowing, rolling and bottoming out with almost no provocation. The telemetry was ‘don’t push me any further or I will bite’

It’s taken a long time and not inconsiderable thought and experimentation along with lots of new hardware to resolve matters.

Looking at the chassis there are a number of observations.

All E89 cars posses identical chassis with the exception of springs and dampers.

Given a 156-335 BHP and a 1400-1525kg weight range it’s not surprising that power, weight and time take more of a toll on the 35i family.

It appears that the compromise of using identical chassis components bar springs n dampers, plus cost engineering trade offs plus age hampers the 35i in ways that it’s other siblings can cope with.

On my car the front adaptive dampers were leaking, the rears although no fluid leaks had the most horrible combination of aggressive compression damping and almost no rebound damping. Switching into Sports mode just made matters worse.

Fitting Ohlins R+T made an enormous improvement to ride, comfort and handling..although it took several variations on adjusting the ride height and damping..in the end the stock Ohlins setting for both ride height and damping were spot on…ride height as per stock E89s save 5mm nose down and 10 clicks out on front and rear dampers.

Moving from standard sizes and run flats to 18” GY Asy 5 yielded very good results…over tyreing to 19” 437Ms wearing Michelin PS4S in 235/35 and 275/30 yielded a small improvement..finally Conti Sports 7 on narrower 19” APEC Arc8 rims in 245/35 and 275/30 gave a marked improvement in feel, ride and grip, both front and rear.

With M3 rear swinging arm bushes, plus the front M3 steering linkages and H+R ARBs gave further improvements in steering..however there was still a vagueness in the steering especially when chasing fellow Zedders down unfamiliar roads.

The top steering linkage bearing was replaced with a ‘mono ball’ design which allows heavier loads without any deflection..I didn’t find that this really did much..maybe due to new and better bearings in the M3 steering arms already.

Discussions with Ohlins UK support suggested increasing front camber from 0.5 to 2.5 degrees and putting the rears at 2.5 also.

Adjustable camber plates increased camber from 0.5 to 2.5 and trail from 5 to about 7. Adjustable rear camber arms allowed the rears to come to about 2.5.

The final piece which may have been obvious to some is the change of the steering rack tie rods to Meyle HD versions..this removed the vagueness completely, quite a revelation.

In conclusion my analysis is that age and time wears out the 35i chassis components more quickly and to greater effect when compared to lighter, less powerful siblings.

The extra weight and power plus more thrust and brake causes greater deflections in the steering and suspension related components.

All these factors results in a chassis that is unhappy with its power train.

Now at 400 bhp and over 650nm torque the Quaife LSD does a fantastic job of managing the thrust working well with the chassis mods. I can boot the car now almost anywhere without feeling like a near death experience.

Downsides apart from cost (a lot of) are more NVH from the camber plates.
 
Very interesting and thanks for sharing. If mine doesn't sell (on AT now) I'll certainly look to follow up on some of your learning. HD tie rods sounds a good investment. Mine has fresh OEM dampers and Eibach springs, so the ride is better than you describe yours was before mods, obviously not up with Ohlins and the like. :thumbsup:
 
The problem is when you do many mods at the same time or in certain sequences then you never quite know which mods did what to the complex dynamics of handling..

But..I think looking at the Meyle HD steering rods I’m sure they make a very positive improvement….the old rods could be flexed by hand quite easily..I had to put it into Sport mode to try and crisper the steering before…afterwards no need.. :thumbsup:
 
Hi B21, I have just bought a 2009 35i and find the ride a lot less sure than my 2010 2.3i Msport, would be really interested to have a chat with you about all the mods that you set out about and an idea about costings? In hindsight should I have waited for a 35i Msport for better handling?
Thanks
 
A MSport version wouldn’t make much difference…issues are related to weight , weight distribution, power, inappropriate original components, ageing of components etc…

If you pm me with a number we can char :thumbsup:
 
On the topic of the Ohlins suspension. I assume you have the BMS MP50 kit. You mentioned you are at stock ride height minus 5mm on the front, are at the maximum adjustment for height?

My Z4 is about to hit 100k and as a summer project I'll probably do a bushing refresh and a set of M3 control arms. If I can retain stock ride height with some Ohlins I might throw them on while in there.

KW3 V3s and Bilstein coil overs both involve lowering the car so they are out of the equation.
 
R.E92 said:
On the topic of the Ohlins suspension. I assume you have the BMS MP50 kit. You mentioned you are at stock ride height minus 5mm on the front, are at the maximum adjustment for height?

My Z4 is about to hit 100k and as a summer project I'll probably do a bushing refresh and a set of M3 control arms. If I can retain stock ride height with some Ohlins I might throw them on while in there.

KW3 V3s and Bilstein coil overs both involve lowering the car so they are out of the equation.

Hi…yes….the nominal adjustment is ‘stock’ rear ride height and 11mm lower on the front…

I believe ‘stock’ refers to a non M-Sport car..

However I never measured the ride height on the 35is prior to fitment…so I can’t be definitive….

FWIW my trusty mechanic made a pigs ear initially if the set up and the car was lowered by about 30mm-40mm compared to OE..

When I took it in to a different garage that had alignment equipment they re-adjusted it to the Ohlins settings..subsequently when I went to the super duper tracking guys although the camber and toe were all to rat s**t they confirmed that garage 2 had set the ride height up as per Ohlins..

When I had the OE setup the car would bottom out mercilessly on our Scottish raised middle roads and would graunch away without much provocation.

With the incorrect ride height setting I hardly never had any grounding..only under severe provocation….

Once it was set up at the ‘correct’ height it’s never grounded even when flying…

I’ve not tried to go up from the Ohlins ride height..

Absolutely fabulous bits of kit even when going dementedly across the Highlands at ridiculous speeds..

A little bit of stiction at very low speeds on rippled tarmac but not too bad..

Not cheap..Bilstein B8s do a good job for a lot less but if you want the de la couille de loup then :driving: :thumbsup:
 
B21 said:
R.E92 said:
On the topic of the Ohlins suspension. I assume you have the BMS MP50 kit. You mentioned you are at stock ride height minus 5mm on the front, are at the maximum adjustment for height?

My Z4 is about to hit 100k and as a summer project I'll probably do a bushing refresh and a set of M3 control arms. If I can retain stock ride height with some Ohlins I might throw them on while in there.

KW3 V3s and Bilstein coil overs both involve lowering the car so they are out of the equation.

Hi…yes….the nominal adjustment is ‘stock’ rear ride height and 11mm lower on the front…

I believe ‘stock’ refers to a non M-Sport car..

However I never measured the ride height on the 35is prior to fitment…so I can’t be definitive….

FWIW my trusty mechanic made a pigs ear initially if the set up and the car was lowered by about 30mm-40mm compared to OE..

When I took it in to a different garage that had alignment equipment they re-adjusted it to the Ohlins settings..subsequently when I went to the super duper tracking guys although the camber and toe were all to rat s**t they confirmed that garage 2 had set the ride height up as per Ohlins..

When I had the OE setup the car would bottom out mercilessly on our Scottish raised middle roads and would graunch away without much provocation.

With the incorrect ride height setting I hardly never had any grounding..only under severe provocation….

Once it was set up at the ‘correct’ height it’s never grounded even when flying…

I’ve not tried to go up from the Ohlins ride height..

Absolutely fabulous bits of kit even when going dementedly across the Highlands at ridiculous speeds..

A little bit of stiction at very low speeds on rippled tarmac but not too bad..

Not cheap..Bilstein B8s do a good job for a lot less but if you want the de la couille de loup then :driving: :thumbsup:

My main concern is that I have the M4 wheels which are a fair bit wider so any drop vs the adaptive suspension will cause rub. From what you've said it seems that it may even be possible to increase the ride height over my current set up.

The cost isn't really an issue but I would consider B8s if they can run along side the original springs. I don't want to change to Eibach as they will lower the car.
 
When you say M4 wheels do you mean 437M wheels ?

I had those and there was no clearance issues..

B8 springs on either stock MSport springs or Supplex equivalents worked well on my 20i
 
B21 said:
When you say M4 wheels do you mean 437M wheels ?

I had those and there was no clearance issues..

B8 springs on either stock MSport springs or Supplex equivalents worked well on my 20i

Thanks. That might be the direction then, I fitted B8 dampers on all my previous BMWs and they are good kit, just a little firmer than I'd like but the Z4 is pretty much a toy at this point so no harm there.
 
R.E92 said:
B21 said:
When you say M4 wheels do you mean 437M wheels ?

I had those and there was no clearance issues..

B8 springs on either stock MSport springs or Supplex equivalents worked well on my 20i

Thanks. That might be the direction then, I fitted B8 dampers on all my previous BMWs and they are good kit, just a little firmer than I'd like but the Z4 is pretty much a toy at this point so no harm there.

Good price / performance equation….the only reasons I went with Ohlins was previous good experience on several motorbikes, plus having used B8s on the 20i and having the money and knowing what a pig the 35i is compared to the 20i I thought I’d try them…mot disappointed but it does require much more setting up..not a problem for you :thumbsup: :rofl: :driving:
 
Updated thread…some heavy work on the rear end …

New Hardrace RTABs and main linkage bushes ..powerflex rear camber arms and adjustable drop links..

Extra strong RTAB mounting plates with more adjustment for toe..could get reduced camber and good toe with stock plates..
 

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The rear of the car is now much tighter…in line with the front..there’s no more tail wagging the dog..if anything it’s maybe too tight..the rear camber is moved from 2.9 degrees to 1.4..with 2.3 the book figure..

The car feels like the rear wants to oversteer from the rear..not sure whether that’s just me after years of a sloppy rear end feeling so much improvement or genuine oversteer…the feeling is abating as I drive it more…

What has gone is the bad tram lining and feels much much more stable at high speed..
 

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