StudioWizard said:
Is there any way to know BEFORE taking the door apart if the problem is the Bowden cable or the gears in the carrier unit? I also purchased the OEM cable from FCP for about $75. The whole carrier unit is about $250 including the Bowden cable. My mechanic says I can try the cable to see if that fixes it, but now I'm worried that I'll waste a lot of time and potentially have a non-functioning drivers door if it's more than just the cable.
That pricing seems a little off

I know parts are expensive but that seems excessive? RealOEM lists the cable as $13.94 and I got a cable from BMW for £15. I have always found that the prices on RealOEM give me a good idea of if its a cheap part or a oh crap thats expensive. Are you not able to get Z4 parts from a BMW dealer or are they rare over there? I see most people get their parts from FCP Euro are they the only parts supplier or just the best.
I picked up a new door handle and with paint it and VAT it will come in at £150 so $200 - $250 doesn't sound too bad for the door handle if it comes painted. For the door handle carrier I would say that is a touch on the expensive side and the carrier has a metal gear/pulley thing so that doesn't wear it will be the door handle or the cable.
To change/inspect the door handle all you will need is a flat blade screwdriver, 90 degree pick tool and something to pop the rubber bung out the edge of the door. Remove the bung, shine a light in the hole so you can see the metal locking slider, place the screwdriver on the slider and give it a good firm tap with your hand or a hammer, this will release the latch holding the door handle in and then it just slips out.
There is a little plastic ramp that you have to overcome so some people put a 2nd screwdriver in to make it easier, I couldn't figure that out so just went with the method from the guy with "the farmers hands" don't ask which thread or forum I did lots of googling.
To re lock you hook your pick into that metal tab you hit with a screwdriver and pull it towards you, that will then lock the handle back in place.
As for wasting time and doing it many times dont take my experience as the gold standard, I was trying to fix this in the rain and dark in the evenings after work also I was hyperfocused on the fact that it was the cable and nothing else so didn't bother checking anything else.