Shedzilla - my summer project - Updated 27 April

Another weekend on Shedzilla, the mineral felt layer of the roof has been delayed until next weekend because my mate had to finish a real job i.e. one that he was getting paid for - not a problem as the first two layers have made it watertight already (and I like the price of the job I'm getting)

So I spent the weekend getting the floor joists and nogs in and most of the floor down - it's starting to feel quite cozy in there now... just as well really as Cindy's started to drop hints that if I 'misbehave', that's where I'll be sleeping... :cry:
 
I wish I had the fitness levels and patience to do something like this. I'd have to pay someone top dollar no doubt...
 
Maniac said:
I wish I had the fitness levels and patience to do something like this. I'd have to pay someone top dollar no doubt...
patience... maybe... started at the end of June so it's been 3 months working at least one day per weekend (weather permitting) so it does take time....

fitness... nah... I'm not exactly fit... :lol: apart from shifting the huge panel into place, the hardest work was digging the foundations and mixing the concrete by hand. I'm fortunate in that I have the right tools as a decent SCMS, impact driver and nail gun make life much easier - I'd hate to think of cutting all that wood by hand and and manually nailing/screwing everything together... :erm:

...and, yes, you could pay someone but then it's all too easy... besides there's a great deal of personal satisfaction to be gained from doing things like this yourself and it's so different from my day-to-day, desk-bound, technical work that I find it a very 'relaxing' way to spend time.
 
Well another weekend has seen some progress on Shedzilla, although I think next weekend is likely to be the last before putting the project to bed for the winter

On Saturday we managed to get the torch-on felt on the shed and garage - removing the old felt from the garage was a right royal pain in the bum as whoever put on the original felt omitted the underlay and bonded the first layer direct to the wooden roof boards - this meant that removal of the old felt took a lot longer than estimated GRR! :headbang: Still, an early start meant that we managed to complete the job by mid afternoon and still had time to get the guttering and drainage pipework in place

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The drainage pipework was interesting as the original guttering on the rear of the garage had a downpipe that went straight into the ground and ran under the garden before joining the sewer system. I didn't fancy digging trenches to follow the run and reroute so I used a diamond core drill to take the pipework through the engineering brick wall (a slow and laborious process), and ran it under the floor to join the original pipework - luckily water doesn't need much of a fall as space was tight

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All the pipework was sealed with internal beads of silicon and then left overnight to set - the bricks are there to keep everything in place while the silicon goes off. On Sunday, I tested with lots of water and no leaks - which was nice :thumbsup:

Then it was a case of adding some additional joists and noggins to fill in the gap I'd left to make working on the pipework easier and fill the last gap in the first layer of the floor

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Starting to get an idea of the internal space now even though only the back half has had its second layer of ply. At this point I ran out of ply so the rest of the floor is going to have to wait until next weekend - I just settled for adding a few scrap pieces as a temporary second layer over the pipework area as I don't want any flexing that could potentially disturb the pipes.

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As I couldn't finish the floor, I decided to put in the doorstep - a single course of engineering bricks infilled with some nice strong concrete

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Once the concrete had gone off enough, I topped the step with a nice, thick slab of mineral-rich slate - it's got lots of iron in which oxidises giving large golden-brown patches. It's hard to see the colours in the photo I acid-washed the slate a couple of times before using it and it's still wet from rinsing off the acid

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Barring work-related emergencies, next weekend should see the floor finished and some large fluorescent lights installed - after that I've promised SWMBO that I'll ease off and leave the rest of the interior fit-out until after the winter (unless I get bored :evil: )
 
Wow looks great sheds coming along guttering and electrics that's the final furlong :thumbsup:

Love that bit of slate it looks great. We had some samples of Brazilian slate witch was similar to do out kitchen. Used the left over travertine instead ( because I am a tight ass!! )

Great work Perry I fancy a drive to the sea side for a cuppa in the shed :thumbsup:
 
Well this weekend was fun...

Saturday saw the installation of 3 x 5ft fluorescent lights, each takes two 58w tubes so it's very bright inside - from outside the windows glow like Chernobyl just before the meltdown.... this took a large chunk of the day as I'm a bit anal about avoiding any twists in the T&E, getting it all clipped down neatly along the rafters and labelling the cables at the junction boxes. I also added a PIR-switched external light so that I can avoid falling over the doorstep in the dark :oops: and a temporary double mains socket taken from the garage - It'll get a full ring with plenty of sockets when the inside fit-out is finished in the spring

On Sunday I was supposed to be helping a mate to render the outside of the block wall to waterproof it - I'd be knocking-up, he'd do the skilled bit :lol: - but monsoon conditions soon put paid to that idea so, with the aid of my step-son and his truck, I collected some additional sheets of ply and finished the second layer of flooring

While not scared of them, I don't particularly like all the garden insects that treat a shed as their pied-a-terre so, to try to make sure as many of the underfloor bugs as possible stay under-the-floor, I've ensured that the joints on the two layers of ply flooring don't line up between layers and then added a bead of silicone around the edge to seal the gaps. To kill off any insects that are already in residence, I'm intending to use a greenhouse fumer (smoke-bomb insecticide) this week and another in the spring before insulating and cladding the interior walls.

Remaining jobs before stopping until spring: Rendering of outside of block wall; Painting of liquid DPM on inside of block wall; Insecticide fumer

It was getting quite cold working in the shed on Saturday, so it feels nice to know that I'm near the end of the current phase (just in time for things to get really busy at work :lol: )

I'll see if I can take a couple of pictures this evening if it's dry
 
And the pictures

Outside light
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Blackpool illuminations have nothing on me :P
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Inside now with all flooring and bright lights - the camera's doing its best to get the exposure right under difficult conditions
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Looking good :). Will there be a big telly and a beer fridge in there too ? And being a girl, I have to know, what colour are you going to paint it ?
 
Nondizzyblonde said:
Looking good :). Will there be a big telly and a beer fridge in there too ? And being a girl, I have to know, what colour are you going to paint it ?
Thought that I'd get Colin & Justin in to pick the colours then they can also pick the throw rugs and the cushions....



...only joking... :P as Jonny Essex would say, it's a f*cking shed, innit :!:
 
I even painted the cattery slate grey..... so I find it difficult to compute the male ambivalence to colouring one's shed ! I'll come and do it for you :)
 
Nondizzyblonde said:
I even painted the cattery slate grey..... so I find it difficult to compute the male ambivalence to colouring one's shed ! I'll come and do it for you :)
Noooo - the outside is staying natural wood so that it'll silver nicely over the next few years, I'll just give it a coat of clear wood preservative every year or so

Once the inside is finished, I'll be painting the walls white to keep it as light as possible inside
 
To be fair the cattery is cheap pine so looked better painted....... and I do have a penchant for white. My studio is white too, and my kitchen, and one of the bedrooms, and the bathroom..... erm.... I didn't realise how much I like white.
 
Started work on Shedzilla again last weekend - still bloody cold out so just spent an hour or so each day putting a couple of coats of Danish oil on the floor to stop future spillages penetrating the wood

This weekend is Mother's Day so won't have time to do much, but should hopefully manage to get the cables run for the ring main. I've also ordered all the insulation, ply and timber for cladding the inside and making the workbench frame

It feels nice to get going again... :)
 
I was working over the cold period but ran out of steam about 3 weeks ago. I hope to like you start again soon. Good work like me your on the home straight :thumbsup:
 
As the weather has warmed up a bit, I've got back to fitting out the inside of Shedzilla.

Having run the cable for the ring main, it was time to insulate and board out the inside. I started with the far end and left an air gap to the block wall with air vents top and bottom to ensure that any moisture that found its way past the liquid DPM would be able to evaporate.
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Then it was time to tackle the rest of the walls - life would have been much easier had I been able to stick to 600mm spacing for the studwork, but circumstances dictated otherwise - the ring main cables are visible clipped to the back of the studs to keep them away from screws etc. There will be 6 double sockets in the workbench area and a further 3 doubles in the angled section of the roof on the other side of the shed.
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After a lot of insulation batt cutting the cavities were done and I was a bit itchy :-)
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Then it was down to cladding the lower walls with 12mm ply and putting in the supports for the workbench.
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The next job was building the rest of the workbench framework including a tool shelf and cutting the oak - which was a little more awkward because the garage wall is at an angle. I didn't take many photos during this part but this is with the workbench mounted before the return section is trimmed. The workbench is 720mm x 40mm oak staves, to keep the long section in one piece I had to buy a 4m length and it weighs a ton - it was a 3 person job to manouvere the uncut length onto trestles for cutting
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During the cladding, I added cutouts for the sockets and supports behind so that they'd be relatively flush to the walls. I trimmed the end of the workbench return to match the angle of the main section of workbench, this keeps access through the pinch point as free as possible
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Need to add a couple of coats of Danish Oil to the workbench to protect from spillages etc.
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Everything's ready for wiring and connecting to the CU in the garage.
Now I have to start measuring up and looking seriously at shelving/storage options to make the best use of the space...
 
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