RPI Exhaust

when i think of a tuned length exhaust i think say.. the manifold.. so equal length piping to promote flow....
 
goon said:
I was under the impression that the perforated tubes inside the chambers were tightly wrapped with sound absorbing felt etc,but I may be confused now.

But surely the perforations allow the escape of exhaust gas and sound waves? How does air enter the engine through a paper filter?
 
Beedub said:
when i think of a tuned length exhaust i think say.. the manifold.. so equal length piping to promote flow....

Just to add to that: to ensure equal flow from all cylinders rather than the shortest pipe favouring the cylinder it's connected to.
 
its only a muffler.... why would it make power? i just cant see these making 7hp as per the manufacturers claim.....
 
Beedub said:
its only a muffler.... why would it make power?????

As I posted earlier: "Free-flow exhausts will generally increase power output because the engine is an air pump and once the air exits the engine any significant pressure in the exhaust system will rob the pump of power created by combustion."

Your supercharger allows your engine to inhale more air/fuel and a free flowing exhaust allows the engine to exhale easier. Both make more power. :thumbsup:
 
exdos said:
Beedub said:
its only a muffler.... why would it make power?????

As I posted earlier: "Free-flow exhausts will generally increase power output because the engine is an air pump and once the air exits the engine any significant pressure in the exhaust system will rob the pump of power created by combustion."

Your supercharger allows your engine to inhale more air/fuel and a free flowing exhaust allows the engine to exhale easier. Both make more power. :thumbsup:

im going to commission a 3.5" custom made exhaust system with cat deletes, v-band setup with resonators to quieten it down.... id love 2 mufflers with a slight downturn to the tailpipes (only want a twin) that fits in the rear bumper cutout perfectly............ on my setup id hope to see 25-35hp gains...... But im not quite sure on the diameter.... that may be too large for a s/c motor.

still dont see why just a muffler with the stock cats in place will free flow sufficiently to gain meaningful HP......
 
Beedub said:
im going to commission a 3.5" custom made exhaust system with cat deletes, v-band setup with resonators to quieten it down.... id love 2 mufflers with a slight downturn to the tailpipes (only want a twin) that fits in the rear bumper cutout perfectly............ on my setup id hope to see 25-35hp gains...... But im not quite sure on the diameter.... that may be too large for a s/c motor.
Have you discussed this with Charlie at Prospeed : http://www.pro-speedexhausts.com/ I've never used them, but quite a few of the Z3MC crowd have and speak highly of them.

Beedub said:
still dont see why just a muffler with the stock cats in place will free flow sufficiently to gain meaningful HP......

I've been messing about with air-intakes and exhausts for quite some time now, and on my Z3MC with a S54 engine. I've been able to increase the Power and Torque well above the published figures of 325bhp at 7,400rpm and 350Nm (258 lbs/ft) at 4,900rpm just by modifying the OEM air intake system and gutting the OEM exhaust silencers. 5 years ago on the Z3MC forum we were discussing this subject and so I and another Z3MC owner (his had the S50 engine with published 321bhp) took our MCs onto the dyno at Powerstation (well known facility) and below are the dynos we got.

As the graph below shows, my Z3MC kept cutting out around 6,500rpm (apparently the S54 Z3MC must have the bonnet shut to dyno up to the redline and the operator didn't know this) and so we were not able to obtain maximum power at the maximum rpm. Even so, my Z3MC was making 348.8bhp at 6,540rpm, which is 23.8 bhp more than the vehicle specification at 7,400rpm. Likewise, maximum torque was shown as a plateau from around 3.500rpm to 5,600rpm. Had the operator been able to take the run up to the redline (7,600rpm), then the bhp figure would obviously be even higher, showing greater improvements.


ExdosMCOUPERun2.jpg




The graph below is of the S50 Z3MC (jonmurgie). This car was put on the same dyno 4 days before and it made 320bhp. I then fitted a pair of slightly modified silencers to this car (to improve the sound) and modified the air intake and as the graph below shows, this car made 327.4bhp at 7,520rpm. As you can see, these two dyno runs were made within 20 minutes of each other in the same conditions, so the S50 Z3MC acts as a control for the dyno run for my S54 MC.

Jonmurgie-2007-11-28_filter.jpg



Below is a dyno plot from driving on tarmac recorded by my DashDyno datalogger connected to the Z3MC's ECU, which shows similar figures to those from my run on the static dyno at Powerstation. The graph shows the improvement that I was able to get by a further air-intake ("ramcharger" ) mod I devised.


MCDyno.jpg



I have never had my Z3MC remapped and all these gains are from applying my understanding of what is required to make an air-pump (engine) work in more favourable conditions. The mods which I have devised have cost me virtually nothing in parts.
 
Wondermike said:
They don't come as a full system, just back boxes (if you can call them that, they are pretty small).

http://shoprpi.com/product_info.php?cPath=21_22_31_60&products_id=133

is that the 'official' site? do want!
 
Yes the official site, unlikely that there will be a distributor where you are but pretty sure you could import one easily enough.

Actually, just looked and the Aus distributor is CA Automotive just like here.

http://www.raceprecision.com/2009/index.php?option=com_content&view=article&id=22&Itemid=29
 
Maniac said:
A dyno test is one thing.. a youtube video of the new sound is another (yes please) ;)

A couple i shot a while ago. My THREE favorite.

[youtube]V0cncAjbltM[/youtube]

[youtube]6yazcaaMTNE[/youtube]

[youtube]md6ddeLiPPk[/youtube]
 
Thanks ga41... Your videos played a role in my decision to purchase the RPI exhaust vs. the similarly priced Stromung system. Here are a couple other videos that helped make up my mind:

http://www.youtube.com/watch?v=kknbO_ShwGg
http://www.youtube.com/watch?v=GHDLpUEABdc
 
Really want to hear some of these in real life. Anyone with one live anywhere near Southwell Nottinghamshire?
Used to have an invidia car back on my civic type r and thought that was loud. So need to see if its the sound in want from mine!
 
Strell... Of all the RPI sound clips available on the Internet, I find this one to be the most accurate representation. Just turn up the volume on when you play it! :D
http://www.youtube.com/watch?v=kknbO_ShwGg
 
Did you have to order these from the states? I am trying to find some to buy but can't get them anywhere I missed some by a day which just adds insult to injury. Also how much were they? Thanks
 
exdos said:
Beedub said:
im going to commission a 3.5" custom made exhaust system with cat deletes, v-band setup with resonators to quieten it down.... id love 2 mufflers with a slight downturn to the tailpipes (only want a twin) that fits in the rear bumper cutout perfectly............ on my setup id hope to see 25-35hp gains...... But im not quite sure on the diameter.... that may be too large for a s/c motor.
Have you discussed this with Charlie at Prospeed : http://www.pro-speedexhausts.com/ I've never used them, but quite a few of the Z3MC crowd have and speak highly of them.

Beedub said:
still dont see why just a muffler with the stock cats in place will free flow sufficiently to gain meaningful HP......

I've been messing about with air-intakes and exhausts for quite some time now, and on my Z3MC with a S54 engine. I've been able to increase the Power and Torque well above the published figures of 325bhp at 7,400rpm and 350Nm (258 lbs/ft) at 4,900rpm just by modifying the OEM air intake system and gutting the OEM exhaust silencers. 5 years ago on the Z3MC forum we were discussing this subject and so I and another Z3MC owner (his had the S50 engine with published 321bhp) took our MCs onto the dyno at Powerstation (well known facility) and below are the dynos we got.

As the graph below shows, my Z3MC kept cutting out around 6,500rpm (apparently the S54 Z3MC must have the bonnet shut to dyno up to the redline and the operator didn't know this) and so we were not able to obtain maximum power at the maximum rpm. Even so, my Z3MC was making 348.8bhp at 6,540rpm, which is 23.8 bhp more than the vehicle specification at 7,400rpm. Likewise, maximum torque was shown as a plateau from around 3.500rpm to 5,600rpm. Had the operator been able to take the run up to the redline (7,600rpm), then the bhp figure would obviously be even higher, showing greater improvements.


ExdosMCOUPERun2.jpg




The graph below is of the S50 Z3MC (jonmurgie). This car was put on the same dyno 4 days before and it made 320bhp. I then fitted a pair of slightly modified silencers to this car (to improve the sound) and modified the air intake and as the graph below shows, this car made 327.4bhp at 7,520rpm. As you can see, these two dyno runs were made within 20 minutes of each other in the same conditions, so the S50 Z3MC acts as a control for the dyno run for my S54 MC.

Jonmurgie-2007-11-28_filter.jpg



Below is a dyno plot from driving on tarmac recorded by my DashDyno datalogger connected to the Z3MC's ECU, which shows similar figures to those from my run on the static dyno at Powerstation. The graph shows the improvement that I was able to get by a further air-intake ("ramcharger" ) mod I devised.


MCDyno.jpg



I have never had my Z3MC remapped and all these gains are from applying my understanding of what is required to make an air-pump (engine) work in more favourable conditions. The mods which I have devised have cost me virtually nothing in parts.

Excellent work! :thumbsup:

It's really good to see your trails and experiments backed up with some proper dyno time. It's valuable info for any serious modder

Superb Stuff
 
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