ChawenHalo said:
I can't understand how these dyno runs can make accurate readings. Does it not depend on your tyres, pressure etc? Sorry if I'm beinf thick here but Bhp is measured at the axle right?
They're really only useful for making comparisons between ECU/engine changes, on the same day, by the same operator, without removing the car from the dyno.
Small changes (of 1-5bhp) can easily be attributed to temp, tyre pressures, strapping, etc.
If you're only interested in rear wheel horsepower/torque/kw/nm, then a chassis dyno is okay, but when they start 'calculating' power at the flywheel, then that where dyno's can be fed inaccurate info to increase/reduce the final reading. So an unscrupulous chip seller/dyno operator could tweak your original reading downwards by 10bhp fit his chip and then let the dyno do it's job with the proper settings, so their claim of 15bhp increase is shown on the dyno when you've only actually got 5bhp over your real original reading.
There are small gains to be had on most engines, but they're normally in the range of 5-10bhp on naturally-aspirated engines.
Turbo-engines can realise huge gains as the manufacturers tend to artificially limit the torque of them so they don't go breaking gearboxes/shafts. When the tuner removes this limit (as on lots of 335/535 twin turbo petrol & diesels) then there starts to be lots of transmission failures on these cars.
The other problem is the customer expecting cumulative gains from modifications. They'll see the chip gives them 10bhp, exhaust/cat claims 15bhp, filter/intake claims 5bhp, lighter pulleys claim 5bhp and they'll add it all up and expect almost 40bhp gain. Most of the time they'll be lucky to get half of that as there's a limit to what the engine will give out and each mod only gives a percentage of that. Each modification reduces the bhp left to be released and any other mods have to fight for that limited capacity. You can 'cheat' this by changing the engine internals, but then you're looking at about 10bhp/£1000.
The most cost-effective option is to supercharge, where you can get 20-30bhp/£1000, and is what I would do if I had the cash.