Fun and games with the Z4 today. I had a free day whilst my life and lad were in London so thought that I’d replace the heated elbow connector that caused me so many issues last summer and the small DISA which I was sure was failing due to where I could hear a rattle from the intake manifold.
Todays parts ready to be fitted; new small DISA, heated elbow connector, intake manifold gaskets, throttle body gasket and a valvetronic motor gasket.
The source of much of my frustration!
Air intake removed and plugs disconnected and labelled up in case there’s a pause before it goes back together.
It wasn’t long before the intake manifold was off. It’s so much easier on the Z4 than a 1 or 3 series I because there’s so much more space around the engine.
Inlets were stuffed with paper towel after this picture was taken.
Intake manifold off, ready for bits to be removed / replaced.
The heated elbow connector that caused me so much grief last summer. It didn’t want to come out either, but I got there in the end. I had to replace it with a Viaco part because BMw don’t have stock of them and can’t tell me when they’ll be back in stock again. I imagine that they’ll be NLA soon despite the failure rate. At least mine didn’t catch fire.
I noticed that this connection doesn’t seem the best on the part I fitted last summer. Like the previous one, there seems to be some slight oil misting at this connection.
I’ve ordered a replacement OE part which I’ll be collecting tomorrow.
Then the small DISA was removed. Other than some worn seals, there was no play in the flap. Bugger.
Due to the wear on the green seals, I fitted the replacement.
I then removed the large DISA…..
This was intact but very floppy. I was able to open and close it by hand and was obviously the source of the rattle at idle. I’ve ordered a replacement from Carpartsinmotion via eBay because of a discount code. Hopefully it’ll arrive on Saturday so I can get the car back together.
I didn’t bother with the valvetronic motor gasket because I want to see if the new DISA’s solve my slightly erratic cold idle.