Hydraulic steering conversion - N52-engined Z4 models

Im trying something different before i go all in on the hydro-swap.
To my understanding the steering column (with the EPS-motor) is still left with this swap, it just gets unplugged. So im just unplugging the motor, to see how the car steers without ANY power steering, like a Lotus Elise..:) So my question is, besides being very heavy at low speeds, what downsides does this have? Does the E46 steering rack have any other advantages besides being hydro?
 
Usually, the motor is removed to prevent drag on the steering. With an Elise, there is not a heavy six-pot engine straddling the front wheels so steering will be light. With the Z4 without power steering, roundabouts are a nightmare.
 
Im thinking what if you put an on/off switch on the cable to the EPS-motor? So fun roads=EPS off, town and parking=EPS on...
I did drive with the EPS disabled today and it was heavy but not crazy, above 10mph...
The drag of the inactive motor is a factor for sure, perhapse this removes some steering feel.
 
Willco said:
Im thinking what if you put an on/off switch on the cable to the EPS-motor? So fun roads=EPS off, town and parking=EPS on...
I did drive with the EPS disabled today and it was heavy but not crazy, above 10mph...
The drag of the inactive motor is a factor for sure, perhapse this removes some steering feel.

I like your logic.

Perhaps over-engineering it, and no idea how do-able this would be but, in place of a I/O switch, would a relay linked to the vehicle speed be a viable option? (i.e. over Xmph = Off, under Xmph = On)
 
Calps said:
Willco said:
Im thinking what if you put an on/off switch on the cable to the EPS-motor? So fun roads=EPS off, town and parking=EPS on...
I did drive with the EPS disabled today and it was heavy but not crazy, above 10mph...
The drag of the inactive motor is a factor for sure, perhapse this removes some steering feel.

I like your logic.

Perhaps over-engineering it, and no idea how do-able this would be but, in place of a I/O switch, would a relay linked to the vehicle speed be a viable option? (i.e. over Xmph = Off, under Xmph = On)

The danger with that is the slightly wandering sensation you can get from the EPS system would cut in and out intermittently. I can also imagine scenarios where, even at lower speeds, I wouldn’t want PAS to come into play.

Manual control would be brilliant on the sports button in my mind: off in Sport, on in Normal :driving:
 
I have tested the T-80 Torx today using a left over yoke from a previous intermediate shaft build.

I did not test with a press, which will be the preferred method, but instead with a decent vice. Whilst holding pressure on the vice handle I whacked the vice jaw with a hammer.

The T-80 torx is stronger than the metal used for the yoke and did not damage the torx. So with suitable force the torx will work.

You will need to support the yoke so it doesn't deform when compressed but there is a flat on the insides so a strong piece of metal can be used.

This is the result but please note I did not clean out the previous indents used to hold the previous bearings in. You can see the difference in metal where I have stopped. Left is with using the T-80, right is the other side to show how it was before:

20231009_163452-COLLAGE.jpg
 
Willco said:
Im thinking what if you put an on/off switch on the cable to the EPS-motor? So fun roads=EPS off, town and parking=EPS on...
I did drive with the EPS disabled today and it was heavy but not crazy, above 10mph...
The drag of the inactive motor is a factor for sure, perhapse this removes some steering feel.
Having removed a few motors now, I can tell you that the worm drive spins very freely. Whilst I understand that a toothed gear cannot work a worm gear properly, it is so free to move that I would suspect the 'drag' to be minimal.
 
Barty said:
Manual control would be brilliant on the sports button in my mind: off in Sport, on in Normal :driving:
The difference in steering feel between normal and sport is not really that much IMHO.
But without the EPS connected, surely you would still get the change to the throttle response (and in an auto, holding the gears longer), so you'd just lose the steering feel.
 
enuff_zed said:
Barty said:
Manual control would be brilliant on the sports button in my mind: off in Sport, on in Normal :driving:
The difference in steering feel between normal and sport is not really that much IMHO.
But without the EPS connected, surely you would still get the change to the throttle response (and in an auto, holding the gears longer), so you'd just lose the steering feel.

I was referring to switching the EPAS system on and off altogether depending on sport or normal mode, rather than the current change which -I totally agree- is very minimal.
 
Hi,

I thought I'd get in touch with my insurer before swapping to hydraulic, who said the modification would make the cover invalid. Those of you who have changed over, which insurers were okay with the change?

Cheers!
 
r3vmatch said:
Thanks Usel! Awesome information on the motor electronics. I figured this might be possible but glad someone went through and tried it.

For N52 / LF-30 pump, did everyone just source their mounting bracket from a used pump? I guess the compatible bracket was offered on the E90 w/N52 and it seems that if you buy the LUK LF30 it doesn't come with any mounting bracket.
Hydro_Z4 said:
It seems likely there should be software setting to retain Sport mode.
The Z4M with factory hydraulic steering has Sport mode.
But retaining the motor electronics should do the trick as well.

The front and rear brackets don't have a partnumber so needs to be sourced from a used pump.

Hello folks, were you able to see if there's a way to keep the sport mode as the M, without having to reinstall the steering ECU? I think it could be done by comparing the files from someone who has an M and would like to share the .trc files from NCS. I wouldn't mind doing it as I feel confortable with NCSExpert and NCS dummy, but I'd need to source the files... :thumbsup:
 
Limonge said:
previous intermediate shaft build

Hi guys, hoping to get a reply here, I’m currently in the process of converting my e85 to hydraulic steering, just need the intermediate shaft converting.

Usel I can’t seem to PM you, any chance you can get in contact please? As I’ve been recommended you several times for the conversion.
 
Bmeth2 said:
Limonge said:
previous intermediate shaft build

Hi guys, hoping to get a reply here, I’m currently in the process of converting my e85 to hydraulic steering, just need the intermediate shaft converting.

Usel I can’t seem to PM you, any chance you can get in contact please? As I’ve been recommended you several times for the conversion.

Hey, you need to have 3 posts before a pm can be sent :thumbsup:
 
Hey everyone! Just ordered all of the parts for my z4 hydraulic conversion for the n52 engine. As I’ve been looking ahead for the install, I’m curious if the steering rack outer tie rods need to be replaced? I purchased a yellow tag rack. If so, what is the part number or specs for the tie rods? Thanks for the help!
 
Hey everyone, I’m in the process of doing the EPS to hydraulic conversion on my 2008 z4 3.0si and have an issue with the intermediate shaft. I purchased a z4m intermediate shaft and yellow tag rack. When I connect the intermediate shaft, each end doesn’t fully seat into the spline part of the rack and steering shaft. It’s like 80% in. Is there any adjustments that can be made to close the distance by about 1cm?
 
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