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Hydraulic steering conversion - N52-engined Z4 models

Frustratingly my order for the intermediate shaft thing has been cancelled as they can't get stock anymore, so my conversion is in jeapordy! I have 2 places that will sell me the shaft but only with the column at £750 which is painful. Argh!
 
thecremeegg said:
It is unless you're handy with the tools ;)
Thankfully a very helpful member on here is making me one!
And I have a feeling, if it works out and you're happy, he'll be making a few more. :D
 
A big thanks to Southwestz4 for showing the way to make the Z4M intermediate shaft.

A couple of tips that others may find useful.

The UJ joint can be cut through diagonally with an angle grinder so you don't damage the yoke or the knuckles. You need a steady hand :D

Also the staking tool is very expensive at £450 and like Southwestz4 a punch was used. However I think it might be possible to use a T80 torx bit and a press. I will order a torx T80 to see if this is possible.

Here are pictures of a T70 torx but even though it looks like it may work it won't:

20230705_085721.jpg

20230705_085712.jpg

20230705_085705.jpg
 
I bought a T80 torx and it looks the perfect size if you wanted to use it as an alternative staking tool.

Unfortunately it will be a couple off weeks before I get the chance to test it in a press. Will also see if bashing it with a hammer works if the press is successful.

Screenshot_20230709-102911_Gallery.jpg

Screenshot_20230709-102854_Gallery.jpg
 
Usel said:
A big thanks to Southwestz4 for showing the way to make the Z4M intermediate shaft.

A couple of tips that others may find useful.

The UJ joint can be cut through diagonally with an angle grinder so you don't damage the yoke or the knuckles. You need a steady hand :D

Also the staking tool is very expensive at £450 and like Southwestz4 a punch was used. However I think it might be possible to use a T80 torx bit and a press. I will order a torx T80 to see if this is possible.

Here are pictures of a T70 torx but even though it looks like it may work it won't:

20230705_085721.jpg

20230705_085712.jpg

20230705_085705.jpg
:D
 
Ok so a quick update for those who are interested.
I have just changed my pump from a Lf20 to a LF30 ( inc new high pressure hose)....tbh it doesn't feel much different, possibly a little lighter but not by much. It is certainly not super light like it has been reported on other forums but that was on different models of car .
I don't know the history of my rack as it was a used one , maybe it would be worth getting it reconditioned....watch this space :D
I will give it a good run tomorrow to make sure all the air is out of the system.
 
Did anyone else figure out how to retain the SPORT function and code out the EPAS? I know Ducklakeview mentioned he accomplished that but I don't think any details were shared.
 
Thanks Usel! Awesome information on the motor electronics. I figured this might be possible but glad someone went through and tried it.

For N52 / LF-30 pump, did everyone just source their mounting bracket from a used pump? I guess the compatible bracket was offered on the E90 w/N52 and it seems that if you buy the LUK LF30 it doesn't come with any mounting bracket.
 
It seems likely there should be software setting to retain Sport mode.
The Z4M with factory hydraulic steering has Sport mode.
But retaining the motor electronics should do the trick as well.

The front and rear brackets don't have a partnumber so needs to be sourced from a used pump.
 
Hi Hydro_Z4,

Thanks for the reply. You mentioned "front" and "rear" brackets -- is this for the LK30 steering pump? I thought there is only one bracket on the back of the pump that's angled.

Please see image (LK30 / E90 328i) : 328-I-ps-pump-bracket.jpg
 
There is a front and rear bracket... I have circled them in this image of the pump
However housings of LF20 and LF30 seem to differ a bit so there may be so flexibility here.

Preparation2.jpg
 
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