DIY E85 1M bumper front splitter

SwissArmy

Member
Hi everyone!

After acquiring the 1M E85 front bumper, I felt that it needed a splitter just to finish the look. So here we go (very simple):

First, let's find a piece of cardboard that fits the bumper. Good thing I hold onto the cardboard from new furniture:

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Next, I draw and cut out a template. I wanted a splitter that kind of followed the shape of the bumper.

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Don't worry that it's uneven, we can shape that out later

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Next, I wasn't sure if I wanted it to look too much of a semi-circle. So, I cut out a chunk on the left side and left the right for comparison reasons

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LEFT

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RIGHT

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Next, we trace it out on a sheet of ABS (I had to use two pieces because I didn't have a piece big enough, I will use some acetone or ABS glue to fuse/bond them together). I used a Variable speed jigsaw to cut out the ABS sheet and used a dremel to go around the edges to fine tune the shape.

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Sorry about the crappy pic. My phone was dying and it goes slow when taking photos

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I do plan on trimming the left and right sides to sit flush with the bumper OR I might make those ends flare up. I am not sure yet.

To do:
-ABS Glue/Acetone to fuse/bond then together
-Decide what to do with the corners: flare up or cut away
-Paint/finish/wrap to hide the split line
-Drill and install support rods and attach onto the bumper

But before that, I need to wrap the bumper...but that is for a totally different thread.

Let me know what you guys think

:)
 
Forgive my ignorance, but wouldn't this be like driving with a big knife edge (not to mention the sharp cutouts) attached to the bottom of the front bumper? I imagine a swathe of neatly sliced cats, hedgehogs, rabbits etc on the side of the road....
 
Good read. Keep us updated with progress. Is it just the front end you're changing?
 
Good work. :thumbsup:
I am so looking forward to this thread.
Cheers
Bumpy

Should work well as long as you keep the dog away,
just sayin'
 
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