coupe tailgate struts

Okay guys I can report back on the re-gassing. Can recommend them, read below for full experience.

Firstly SGS were excellent, but as can happen I let myself down. I sent them off (bubble wrap and parcel tape, paid for medium sized parcel so £5 postage). They turned them round in a couple of days, sent back in a poster tube by DHL next day. Total cost from SGS was £40 including return postage, so all in you are paying the same as the non-OEM replacements (but with less wastage and the benefit of keeping the car OEM).

Now the tricky part! When removing the struts, I actually took the metal retaining clips entirely off the end fixings as opposed to gently easing them loose and removing the struts from the ball sockets. If you didn't remove the metal clips, you can skip the paragraph (or read and chuckle). If you have taken them off, you are in a bit of a tricky spot.

The plastic end fixings themselves are removable from both ends of the struts, and SGS kindly provided 4 new ones in the return pack. However, the OEM struts don't take the usual M6 fixings, which means it is difficult to find replacements. I kept the 4 metal end fixings, but found that with age and rust they didn't hold their original shape very well when stretched to fit back into the plastic end fixings. This meant they wouldn't properly retain the ball joint once fitted back to the car which is dangerous (that boot is effin heavy)! I therefore had to remove the metal clips from the new end fixings that SGS provided and refit them into the OEM end pieces. I did this with a pair of needle nose pliers to gently spread the metal clips open (oo er) and into the OEM end fixings. I then had to fiddle with them to bend the jaws back into place once fitted (to ensure that they actually worked and retained the ball joint once connected).

Once fitted to the car, I was slightly disappointed that the struts didn't entirely push the boot open. A little bit of grease to the struts fixed this. Once 1/4 of the way open, the boot opens all the way to full reach of its' own accord (even with the parcel shelf hooked to the boot).

TL:DR; can recommend regassing. Don't remove the metal clips from the old struts.
 
[ref]Jameszy[/ref], thanks for the update and detailed write up. As SGS is in Derby and I'm in Stafford I am thinking about speaking to them to see if I could drive over to have the re-gas same day - obviously when the restrictions are significantly eased. When I get mine done, I'll also update this thread.
 
M1k3yC said:
[ref]Jameszy[/ref], thanks for the update and detailed write up. As SGS is in Derby and I'm in Stafford I am thinking about speaking to them to see if I could drive over to have the re-gas same day - obviously when the restrictions are significantly eased. When I get mine done, I'll also update this thread.

Great - speak to Nathan Atkins there. He was very helpful
 
Despite having bought new ones from SGS, I'm thinking of getting the old ones regassed to retain OEM look, this is the state of the worst clip, is it beyond repair do you think?
 

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flimper said:
Despite having bought new ones from SGS, I'm thinking of getting the old ones regassed to retain OEM look, this is the state of the worst clip, is it beyond repair do you think?

Depends really. Though there is surface rust, that isn’t necessarily a problem.

Post a photo from the other side with the clip pushed into as it would be post reinstall. So long as the ends of the clip protrude into the entrance of the ball socket (so as to prevent the ball from popping out when fitted) you should be fine.
 
A regas from the likes of SGS will last about 12 months or less, depending on use. Age is catching up on the items now. Replacements are as cheap as chips, even the OE items supplied by your main dealer are not out of the way cost wise.
Do it once do it right, right? :roll:
 
I don't know whether it's because I haven't fitted the SGS replacements correctly but they don't seem as substantial as the originals hence the regas thoughts. They seem to move a bit if you try to rock them from side to side if that makes sense? Not sure the OEM parts moved at all, but then I probably never tried!
 
BTZ461 said:
A regas from the likes of SGS will last about 12 months or less, depending on use. Age is catching up on the items now. Replacements are as cheap as chips, even the OE items supplied by your main dealer are not out of the way cost wise.
Do it once do it right, right? :roll:

Can you explain why a regas will only last 12 months? Genuine question, I want to understand what irreversible deterioration this is due to. The interest in the regas isn't to cut corners or not do it right, but to avoid sending something to landfill unnecessarily (at least that's my main motivation).
 
Eer seals perhaps degrading. We did our coup Aug 2019, lasted till Oct 2020. And the car has travelled less than a 1000 miles and rarely sees the light of day. Seldom lift the hatch. Same problems with the likes of the Porsche frunk oh it didnt hurt so much when it let go :lol:
The items are 14 years old remember and some owners are in and out of the hatches all the time. And the E86 is renowned for being a real lightweight item.
Well known fact in the strut regassing community. Its just a temporary fix.
 
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