Brake makeover ("Brakeover"?)

MrPT

Veteran
 Bucks/Oxon
Site Supporter
I needed new pads and discs all round so thought I'd take the opportunity to tidy everything up. I haven't done anything like this before so it took me a full couple of days (with a lot of help from old forum posts - thanks all!). Cue gratuitous before/after shot:

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I went with Brembo solid vented discs and Textar ePads:

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Annoyingly, the front discs are UV coated and the rear equivalents are impossible to find. So the rears needed masking and painting:

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Everything disassembled easily, although the rear discs had me stumped until I remembered to take the handbrake off. :roll:

I have just had a brake service and didn't particularly want to re-bleed everything, so I hung the callipers and painted them in situ:

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Looking at the above pic, you will notice the Nurburgring-style graffiti in the arches, which is the result of my terrible skills with a pressure washer. :D

The carriers and clips were removed and tidied up with a dremel using my professional metalworking booth:

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Then I sprayed the carriers with silver Hammerite. I didn't want to finish the clips in the same way, so left them with a "scrubbed" finish and coated them with clear enamel:

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Up to this point everything was going ok, but I hit a roadblock during reassembly because I couldn't push back one of the pistons using the C-clamp + block of wood method. I don't think it was stuck, I just made the mistake of pressing the brake pedal with the calliper off the disc! Lots of swearing and banging things followed and I had to abandon the car for a couple of days and borrow mum's car to drive to work. :roll: :headbang:

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Anyways... lesson learned. Halfords had the proper tool (at an extortionate price) and I got back on it:

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Here are the completed front and rear assemblies:

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And, finally, some pics of my dirty car with shiny brakes:

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So... my hands are thoroughly lacerated, I've got tendonitis in one palm (from trying to push back the piston) and a trapped nerve in my leg (from squatting with a phone in my pocket!), but overall I really enjoyed doing this. A mate was recently quoted over £1000 (parts & labour) for a similar job, so it's a money saver as well as a satisfying bit of DIY. :thumbsup:
 
Nice job. Very envious that you have the knowledge (or balls!) to do jobs like this. :thumbsup:

I fall I to the category of someone who would be £1k worse off to get that work done.
 
Great job, well worth the effort in the end. Rick, you'd be more than £1k worse off, you're forgetting the ///M tax!
 
Oh yes. correction:

I fall into the category of someone who would be £2k worse off to get that work done!
 
Andydub said:
Top job. :thumbsup: :thumbsup: Here's the result of my effort over the winter.

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Very nice! The 108s look so much more "filled" by standard-sized discs than the MV2s. They are Greenstuff pads, right? Not a fan of painting callipers funky colours but I like the coloured pads look (I'm sure they are pretty good at stopping the car too!)

srhutch said:
Looks good, but you could have cleaned the arches properly :poke:

At one point I was close to kicking the car off the axle stands, so I can live with this. :D

Car maintenance on a driveway in winter is a bit silly. Not many daylight hours to work with and everything takes so long to dry.
 
Looking very good, i am currently in same process..
I dont bother to take calibers off. It is quite easy to clean and paint with little brush.

I am still waiting ATE discs/pads/springs from Germany. ATE is original part.

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Sandblasted carriers and painted with silver brake caliber paint with brush.

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lovely job and now feel pressured to do the same - something I have been thinking about for some time. I certainly like the idea of doing the carriers as well as this completes the jib for me. Some time ago I saw a thread on here where someone had the clips chromed but as they need to flex this may not be a good thing so looking at an alternative plating option.
 
Thanks grumpy owl. Yes pleased with the result I treated them with Getecniq C5 wheel armour before I put them on, so see if it helps keep them looking like this.
 
Andydub said:
Thanks grumpy owl. Yes pleased with the result I treated them with Getecniq C5 wheel armour before I put them on, so see if it helps keep them looking like this.

Yes hopefully you can keep them looking good.
I don't intend to swap my daisies I like originality on my car were poss, but could be tempted with that look :thumbsup:

(Sorry Mr Pt thread high Jack not intended).
 
Yeh apologies Mr Pt no hijacking intended. I wish I had completed the whole process myself like you, but did not feel competent enough to fit pads and discs. Just cleaned the inner wheel arches, painted calipers etc. yes they are GreenStuff pads so only time will tell how good they are but initial reaction is good with plenty of bit but progressive. :driving:
 
Just read this thread after replacing my rear discs and pads an couple of weeks back as part of a service, MOT and tidy up prior to the decent weather. I went with EBC standard rear discs and their greenstuff pads as the originals were not good in terms of feel and braking efficiency.
The car has only done 37k which is not bad for a 2004 car, but the rears were shot - minimal pads left and badly lipped discs. I must say the job was easy, 25 mins a side to complete and the difference is amazing. I've done a couple of hundred miles to bed everything in, it now feels the rear of the car works properly. The fronts will last the summer and I'll go to the same set-up at the end of the year.
Oil + filter completed with Castrol Edge 0W-40, new air filter, pollen filter and the irksome job of the wiper motor clean up to get the intermittent working properly and it feels like a different car....looking forward to summer & saved myself a packet on garage fees too. :driving:
 
Well, here I am in the A1M/M25 services wishing I'd fully refurbished the front O/S caliper because it's now seizing up. The wheel is so hot that the centre cap has fallen out and it stinks!

Been fine for weeks but probably should have seen this coming. :roll:

Now... whether to attempt the 35 mile trip home?!
 
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