Hi all,
Might be a first time poster but saw some misinformation posted here and figured I could clarify some things - especially given the thread has already been revived... :roll:
I bought a Blackline 188K after umming and ahhing as it's a lesser known brand and has the typical "chinese made" bad rap. It's getting installed in my 130i on Monday so I can't give any usage feedback yet - but I am a mechanical engineer with experience in custom manufactured gear sets so I figured my comments and pictures might be useful.
Firstly, this is almost an exact copy of the Quaife diff posted above. It has 11 (not 5!) radial bolts + 1 dowel for locating. The only evident difference I can see comparing my photos to Guido's is that the Blackline diff has full threaded fasteners whereas the Quaife fasteners have some shank remaining.
Apparently I didn't take any exterior photos except for when I immediately took it out of the box - didn't expect to be documenting this for posterity! Don't be fooled - the photo on the box doesn't match the supplied diff.
On the whole, the machining is good but they have evidently struggled with deburring. Where the bottom of the gear pockets broke through the exterior of the housing the steel has chipped very brittlely. These did not get fettled or deburred prior to assembly. It wouldn't have any effect on the performance of the unit but it bothered me enough to pull the diff apart - if for nothing else to tidy these pockets up a little.
Before:
After:
The other half of the housing evidently had similar issues when being drilled but Blackline did deburr these holes internally. Results aren't great but they're not the end of the world.
GuidoK said:
A Quaife uses 6 sets of gears. More gearsets=stronger diff with less load per gear, so also less wear.
Yes and no. The 5 gearsets would likely be a larger module (size) so would comfortably make up for the increased load per gear by having stronger individual gears. Plus you can always move to a stronger material to increase your gear strength. There are many types of steel to choose from with wildly varying strengths.
Ducklakeview said:
doesn't need the oil changing after 500 miles to "get rid of produced swarf" which will "decrease with use"
That's indicative of the gears not being run in. Most gearsets will have some sort of run-in process to self-tolerance the gears. No manufacturing process is 100% perfect so there will always be minor amounts of filings coming off as the gears mesh for the first time. As the gears continue meshing, particularly under load, the surface finish gets smoother and gear geometry matches closer and closer. If you're expecting big curls of swarf, you'll be disappointed. Maybe Quaife and MFactory have a run-in process at the factory. Maybe they superfinish their gears. Doesn't bother me much regardless, it's hardly difficult to do an oil change on a diff
Hope this has cleared some things up. Definitely a case of getting what you pay for in regards to the overall finish of the diff, but I can't see any reason why these issues would affect the functionality. Assuming their steel is forged 8620 and their heat treatments are within spec this should be a great addition to my car! Frankly, being a tight bastard, I'm pretty happy to have saved the money compared to buying a Quaife diff. If I were to buy another I would consider the MFactory unit - it was my other key option but a little more expensive and wasn't instock locally anyway. I haven't seen any disassembly pictures of those so hard to say how they compare.
Will post an update some time after it's installed!