35iS New bits... 3M Protection, Carbon Interior and a lot more :)

stuartinzg

Active member
Been a few months since I did any work on the Z, enjoying it over the summer - did a fair few miles. Now with winter coming up and the Doblo arriving tomorrow I thought I'd get it all done and ready for the winter so that come spring I have nothing to do except drive it :thumbsup: I get the best rates now because the guys working on the car are in their least busy period.

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First thing to be done is an oil service and filter, plus check and replace airfilter if needed (doing oil every 4k miles now). Then a polish and ceramic top up. I had a bit of an "accident" in Germany (over tired) and thought I put the petrol pump back properly. To my horror as I walked away it fell off the stand and hit the car (the metal nozzle just painfully scraped down the side) :|

I saw a white scratch on the rear bumper and my heart sank. Extremely pissed off I went and paid for the fuel and came back. Just on the off chance I had a micro-fibre in the back of the car and decided to give it a quick rub (even though it was all dirty, detailers nightmare - but seeing as it would need a respray anyway... f**k it). To my amazement it just rubbed off - no trace of the scratch whatsoever. A very small groove can be seen where the ceramic was if you look from 20cm. How is this possible?! Seems the ceramic really does what it says on the tin ...

After that is done I will get the Scotchgard applied which I bought from Germany. Amazing stuff. I noticed (and all you fellow E89's) will also notice, stone chips on the rear arch in front of the wheel by the sill. This is unavoidable. Some of you have a lot of chips there, I have been very lucky and only have a few. I'm acting now before it needs a respray. They will make a template and it will look a bit like how Porsche do it.

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With the extra material I will also add a small bonnet bra (don't have enough to cover the whole bonnet) but not bother with the bumper as that will be resprayed next year. I will more importantly get the door sills/kickplate done where people knock with their shoes getting in and out. Women with high heels are the worst (especially if the heel is worn out!). Any left overs will cover other bits where stones might hit.

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Next up is to replace the centre console controls..... never leave a magic tree in your car in direct sunlight. Mine stopped smelling so I attached it to the airvent so it would work for a while longer - it was resting on the plastic controls. In 40c sunlight this just melted the plastic because of the chemicals in the magic tree... doh. :headbang:

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Managed to find a crashed E89 in Lithuania ?! (RHD...suspicious?) and bagged an almost new one for £100 including postage... result.

Next is a possible change or addition of another brodit clip so I can have the pad connected to the car for the MHD tune which I will finally do after this latest service. This will let me see all the engine information in real time (same as the GTR). More sensors means more data on display (oil pressure/timing/boost) etc. I want to have this mounted so that the phone can go somewhere else if necessary. The pad will have bluetooth and wifi, so I will pull internet from my phone as a hotspot, bluetooth will stream music to the car (have a receiver plugged in the aux-in) and manage Waze/Here maps and display the front facing wireless cameras (acting as a dash cam plus another one to see the front splitter).

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The interior is a bit tatty now because the lacquer on the trim has deteriorated and it bugs my slight-OCD, so I have decided to have a full 3M carbon wrap done, rather than replace all the trim (as it will probably happen again). Here are some examples of the work done to the X5 which I think turned out great. I always thought the red/silver/black combo was a bit of an eyesore, so now it will be black/red only with a few silver bits remaining being the dials/buttons/gear shifter.

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Before
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After
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One high res

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I love the wheel retrim here (alcantara and nice perforated leather) the Z4 has the latter but not former, and that stitching is great ... I might get that on the Z too !

After all that is done the car will have the exhaust valves added to the new system that was fitted recently. I am currently trying to build my own control unit which will be connected via a wifi module (Arduino or Pi, haven't decided yet - Pi is easier as I have a lot of them floating around and they have wifi built in), which I want to connect to the exhaust valves. I will then build an Android app to send a signal to the valve and show me its current status (open/closed). I will probably implement a slider in the app so I can partially open it and close it. I was thinking about adding a mic module to the board too so I can get a very rough dB rating in real time :thumbsup:

Need to look at the leaking roof next... I suspect it's rubbers need treatment of something blocked. Water drips come down in heavy rain if the car is stationary by the passenger footwell under the sun visor.

And finally the OEM wheels are getting the cracks repaired and then being refurbed. May put new rubber on them and/or sell them, haven't decided yet.

So that just about sums up my Z winter project - in the summer I'll start looking more into the engine.

The Doblo is getting a full service before I pick it up (every belt/cambelt/fluid) with the 180hp remap looking tempting :rofl: Also popping in a brodit clip for the phone and if it doesn't come with sensors (I didnt ask) i'll be retrofitting those with wireless cameras.
 
As ever a good read from your Zedding Stuart.

Have you considered the small OEM mud flaps front and back? You'd barely notice on a black car and would surely stop some of the rash by the rear wheels which as you say is unavoidable otherwise, I've got a few on my 5.5k mile car.

I really like those X5 carbon wrap bits, they'll look fantastic in the Zed. :thumbsup:
 
After all that is done the car will have the exhaust valves added to the new system that was fitted recently. I am currently trying to build my own control unit which will be connected via a wifi module (Arduino or Pi, haven't decided yet - Pi is easier as I have a lot of them floating around and they have wifi built in), which I want to connect to the exhaust valves. I will then build an Android app to send a signal to the valve and show me its current status (open/closed). I will probably implement a slider in the app so I can partially open it and close it. I was thinking about adding a mic module to the board too so I can get a very rough dB rating in real time :thumbsup:

That sounds heroic!
 
MrPT said:
After all that is done the car will have the exhaust valves added to the new system that was fitted recently. I am currently trying to build my own control unit which will be connected via a wifi module (Arduino or Pi, haven't decided yet - Pi is easier as I have a lot of them floating around and they have wifi built in), which I want to connect to the exhaust valves. I will then build an Android app to send a signal to the valve and show me its current status (open/closed). I will probably implement a slider in the app so I can partially open it and close it. I was thinking about adding a mic module to the board too so I can get a very rough dB rating in real time :thumbsup:

That sounds heroic!

Quite straight forward - mostly plug and play, just a question of organising the right bits and the right power source. The Pi has a very low power requirement (few watts and low amps). The Arduino works better with analogue signals though - researching at the moment. The app would be straight forward - it would just send a basic request over HTTP to the Pi which is listening on a port. I would send a value between 0-100 and that would be translated into the position of the valve. The only thing required would be for me to bridge the network between phone/tablet and the Pi as soon as I get into the car. I could in theory run a wifi hotspot from the car, people could connect and control the audio and exhaust valve (if they knew the valve parameters). I'm also looking at IoT as another option/addon for the car.

A useful function for the pi : a simple car focused firmware on the Pi allows it to turn on and off automatically depending on external power source so that solves that issue.
 
Not sure if you've seen the app "IF", but it stands for IFTTT (If this, then that). It's a small logic/events system which can be installed on your phone. You can setup receipts to do certain things based on certain events (weather, gps/location, news, emails, etc) - and then you chain things together. I know it sounds a bit abstract... so let me give you a few ideas.

If weather report shows rain -> make your lamp red in the morning.
If weather report shows sun -> make your lamp blue in the morning.
When you approach the house -> gps location -> turn on lights

Basically you take data inputs and perform some action - the app ordinates with their software on the Cloud and then glues it all together.

Have a quick look at this: http://www.simpleiothings.com/build-a-10-wifi-smart-button/
 
There is also a nice GPS addon - which I might do for a DIY tracker: https://thepihut.com/products/adafruit-ultimate-gps-hat-for-raspberry-pi it will fit the existing board I plan to build into the car.
 
I do use IFTTT, but only for web stuff at the moment (chatops/reading list integrations).

You can probably use the Pi as a hotspot with a software AP solution. That might work a bit better than the car AP, which I assume just works like phone tethering? A bit more flexibility in the network (you can use multicast, for example - useful in control systems) and absolute isolation from the Internet.

Think I'd be tempted to find a Bluetooth actuator for the valve, but I guess once you get the Pi/Arduino in it opens up the possibility for a lot of thing! V. cool project. :)
 
Hi Stuart.. Great read! Do you have the stock 35iS exhaust system and looking to control the stock valve wirelessly? If so, I'd love this for mine and would happily buy the app & H/W.

I'm also liking your IoT possibilities / scenarios.
 
Wrs said:
Hi Stuart.. Great read! Do you have the stock 35iS exhaust system and looking to control the stock valve wirelessly? If so, I'd love this for mine and would happily buy the app & H/W.

I'm also liking your IoT possibilities / scenarios.

No, I had a full custom exhaust made, but in theory it could be done with stock - but you would need to get new valves fitted as the OEM one is based on a vacuum pump and it's rubbish. :) To do it with stock would involve cutting the pipe behind the silencer and inserting the diverter valve and then disabling the OEM one (which is just a question of disconnecting the pipe).

You have a couple of options - one is a complete pipe, but for me this adds too much extra weight, or a downpipe coming off the main pipe. As you can see, the second option is much easier to do with an OEM setup. I added a mid resonator (removed the 2nd set of cats) which acts like a small silencer - just for this purpose. So I could run a diverter valve without it farting and sounding crap. It looks the same as the second picture, except my mid resonator is further back where the second set of cats used to be. :thumbsup:

DSC_0529.jpg

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MrPT said:
I do use IFTTT, but only for web stuff at the moment (chatops/reading list integrations).

You can probably use the Pi as a hotspot with a software AP solution. That might work a bit better than the car AP, which I assume just works like phone tethering? A bit more flexibility in the network (you can use multicast, for example - useful in control systems) and absolute isolation from the Internet.

Think I'd be tempted to find a Bluetooth actuator for the valve, but I guess once you get the Pi/Arduino in it opens up the possibility for a lot of thing! V. cool project. :)

Yes, I actually have a solution now. I will enable a reasonably new protocol, called WiFi direct, using this dongle and setting up custom drivers on the kernel of the Pi which is fixed in the car.

https://www.amazon.com/gp/product/B004HYHZJY/ref=oh_details_o00_s00_i00?&tag=amazsr-prodct-20

Wi-Fi Direct (P2P) is the new technology developed by Wi-Fi Alliance. Wi-Fi Direct is a solution for Wi-Fi device-to-device connectivity. And it is also backward compatible with existing Wi-Fi Certified devices. The following picture is the overview for Wi-Fi Direct architecture of Realtek Linux Wi-Fi Direct software. “User Interface App (UI)” is an application which should be designed by customer for their product. UI should use the iwpriv application to get / set whole the P2P information from/to the Realtek Wi-Fi driver.

This will allow P2P communication rather than complex wireless APs, but I will use a secondary wifi from the inbuilt chipset on the Pi to connect to my phone, running a wifi hotspot, so my Pi can gain internet access.

I don't always want to run a wifi hotspot, but I do always want P2P, hence the two network interfaces. I can also limit access to the car unless it's P2P and over an encrypted link.

Then I plan to send REST API requests from my custom phone app, to NodeJS running on the Pi. This will interface with the hardware, which will be a Pi based circuit board designed to interface with this motor controller kit:

https://thepihut.com/collections/robotics/products/rtk-motor-controller-board-kit

The RTK RPi M.C.B is a self-assembly kit that allows you to control DC motors with ease

Then in theory it should be simple enough to gain the control that I want, since this motor controller kit allows...

The board allows you to then drive the motor in both directions just by turning a GPIO Pin on or off. It also supports Pules Width Modulation which allows you to control the speed of the motors individually.

At the weekend I plan to buy all the extra kit I need, plus a DC motor and make a custom rig. I already have the Pi etc, so shouldn't take me too long to code and compile everything together.

Once the computer is in the car and running nicely I can then extend it with other modules - GPS, DAB, etc. Even power a 7" touch screen in the car connected via HDMI. We will see! One step at a time.

Dropping the car off tomorrow for the first round of work - service, extended clean, carbon interior, replacement centre console controls and 3M scotchgard protection. Keep you posted :thumbsup:
 
stuartinzg said:
Wrs said:
Hi Stuart.. Great read! Do you have the stock 35iS exhaust system and looking to control the stock valve wirelessly? If so, I'd love this for mine and would happily buy the app & H/W.

I'm also liking your IoT possibilities / scenarios.

No, I had a full custom exhaust made, but in theory it could be done with stock - but you would need to get new valves fitted as the OEM one is based on a vacuum pump and it's rubbish. :) To do it with stock would involve cutting the pipe behind the silencer and inserting the diverter valve and then disabling the OEM one (which is just a question of disconnecting the pipe).

You have a couple of options - one is a complete pipe, but for me this adds too much extra weight, or a downpipe coming off the main pipe. As you can see, the second option is much easier to do with an OEM setup. I added a mid resonator (removed the 2nd set of cats) which acts like a small silencer - just for this purpose. So I could run a diverter valve without it farting and sounding crap. It looks the same as the second picture, except my mid resonator is further back where the second set of cats used to be. :thumbsup:

DSC_0529.jpg

attachment.jpg

Interesting. Thanks for sharing this info!

P.S. Loving your X6 tips :thumbsup:
 
Wrs said:
Interesting. Thanks for sharing this info!

P.S. Loving your X6 tips :thumbsup:

No probs, although no longer on the X6 tips (as that was the standard OEM system). Have a custom exhaust now with 100mm pipes.

Click image for highres


 
First update for today, carbon bits are nearly done and centre console replaced! They turned out great :thumbsup:

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Tomorrow is finish centre gearbox area in carbon, oil service, full clean and then apply outside wrap (stone protection).
 
Top drawer as usual Stuart.

Any thoughts on mud flaps? I'm going for it as they should blend in being black, plus the 3X.
 
Stuart , excellent updates as always

Your Z is looking great , you thought about debadging your rear ?, I did mine the other month after much debating and love the clean look now

The company who did your exhaust did they make a jig ? , wondering if they will be offering this as an off the shelf alternative to the mega bucks systems for the 35i offered by others...
 
Wow, wrap looks great.

Who did it & where are you based, my wife's needs doing at some point & looking for ideas.

Matt
 
stuartinzg said:
Wrs said:
Interesting. Thanks for sharing this info!

P.S. Loving your X6 tips :thumbsup:

No probs, although no longer on the X6 tips (as that was the standard OEM system). Have a custom exhaust now with 100mm pipes.

Click image for highres



100mm pipes look even better. :D
I'm not that keen on the OEM tips. I'd much prefer chrome.

Loving the carbon wrap too. :thumbsup:

On a different subject.. How are you finding the Cquartz? I had mine (also Black) coated in July. It's going back into the Detailer next week for a recoat on the bonnet as I have just had it resprayed. How often do you top up with Reload?
 
Wrs said:
stuartinzg said:
Wrs said:
Interesting. Thanks for sharing this info!

P.S. Loving your X6 tips :thumbsup:

No probs, although no longer on the X6 tips (as that was the standard OEM system). Have a custom exhaust now with 100mm pipes.

Click image for highres



100mm pipes look even better. :D
I'm not that keen on the OEM tips. I'd much prefer chrome.

Loving the carbon wrap too. :thumbsup:

On a different subject.. How are you finding the Cquartz? I had mine (also Black) coated in July. It's going back into the Detailer next week for a recoat on the bonnet as I have just had it resprayed. How often do you top up with Reload?

CQuartz is the best investment I've made on the car, imho it's a lot better than Ceramic Pro, which actually caused more stone chips than it solved, because it was so hard, every little git of grit chipping the ceramic and made the whole front of my old E92 go white with micro chips, avoid. Reload is applied every 6 months :thumbsup:
 
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