Smartbear said:
That's nothing to do with it either in that case, as boost levels are already configurable to exceed 28i levels-there must be something else that's affected?
Rob
If the engine, turbo and inlet/exhaust are are indeed the same then they will make the same power at the same boost and ignition timing.
There are other variables such as fuel ratio and valve timing which also need to be the same but I'll go out on a limb and say the reason the tuners can get more power from the 28i than the 18i is that they are using piggyback devices which still rely on the stock DME mapping to control the majority of engine operation or they are flashing the ECU with only partial access to the tables required.
In older 3 series cars I have seen threads where people talk about BMW limiting the valve lift as a way of limiting power output of engines. I think it was in the E46 330i and 328i models.
Piggybacks like the JB4 are limited on most of the new platforms by anti-tuning measures implemented into the DME and not by the potential of the engine. The DME will have a hard cap on certain things like airflow and fuel. The airflow cap is circumvented by intercepting the MAP sensor value and altering it to never hit the limit. Things like fuel I've heard are not so easy.
These hard limits will be set in the DME and be different for each power output of the N20 engine. The limits in the 28i will be higher than the 18i.