SMG clutch replaced, downshift from 5th makes a grinding noice

paulossz

New member
Hi guys,

Hope you are all well :)

I own a BMW z4 from 2004, 2.5i with an SMG gearbox. (Yes a SMG :driving: )

After 277k on the clock i thought it would be a good thing to renew the clutch on the SMG. Since i had the judder issue and i read that renewing the clutch will do the trick.

After finding a garage (who has a lot of good recommendations) i decided to go for the repair.

Just to say: they whole thing took over a month :thumbsdown: , 1st they placed a none OEM clutch that just did not shift at all, then after 3 weeks waiting the OEM clutch arrived (import from Germany) and they replaced it. After testing it they said: "its up and running again like new". It seems they mis-judged the SMG repair, the garage guys are nice people and do really want to help me out the best they can, but repairing a SMG car aint their cup of tea i noticed.

Yesterday i received my Z again, and yes it does look like the car response better in the shifting, up-shifting from 1 to 6 all looks fine, the judder is completely gone.
But: When you manually or automatically shift down from 5th to 4th (even from 5th to 3th) it seems like the gearbox make a grinding sound \ its a hard sound. It feels \ sounds like it has troubles to reverse from 5th to any lower gear, findiing the right slot (if there is anything like that). I read that its mandatory to bleed the clutch and reset all adaptive settings via the IPNA tool and i know for sure that the garage guys did not do this, since they dont have these tools. After calling them today, they said: "The clutch needs to settle in a little, its new and the oil etc need to get use to the new parts, just drive a few days, if it remains we start taking steps". I'm sure that this ain't a "settle in" :? issue, its either the software or they (the garage) again seemed to fail on the hardware repair part".

What do you all think \ recon ? Something on the hardware making this sound due to lack on knowledge on how to place the clucth? , or could this be the SMG gearbox not knowing when the shift efficiently since the system was used to a worn clutch?

Please advise, i dont want to lose my car for another 3 weeks. :|

* Im about to buy a laptop incl. the IPNA \ ODB2 and do the reset myself, since the steps are quite easy and straight forward.

Kind regards,

Paul
 
you need to get the smg to learn the new bite point.
INPA > SMG ADAPTION I think

I don't have an SMG, just google and find a guide :P
 
I have a smg z4 not had the clutch replaced on mine yet but from my basic understanding its a manual box with hydraulics doing the change for you. I would expect that there is more needed to reset the system after a clutch change your best bet is to find a local bmw independent garage and have a chat with them most indies are usually willing to give advice but expect you will have to take in to get it sorted
 
FOUND THIS ON THE INTERNET:

Make sure the car is stone cold and parked up on level ground for these tests for best results.

1. Plug car into laptop, open INPA and turn the car ignition on but dont start it.
2. Press F9 to open special tests.
3. Double click on 'SMG Adaptation for Sequential M-Gearbox'.
4. Press F1 then F8 to bleed gearbox actuator and let it run through the test.
5. Press F2 then F8 to bleed the clutch and let it run through the test.
6. Press F3 then F8 to start a complete adaptation and let it run through the program (takes quite a while so make sure your battery is good or you have a power pack on it)

And that is the SMG Adaptations all done.
 
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