RTAB replacement...

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Ducklakeview

Lifer
 Merseyside
Have searched the forum, but not seen a definitive guide to doing this.

So, as I noticed a slight feathering of my NSR tyre yesterday, I suspect mine may need doing. Will check with a prybar on Thurs, but I've read that they can last 100k, or go at 50k, mine is on 55k....

Was thinking OEM/Lemforder/MeyleHD with limiters, but the price of those limiters! Searching on Ebay, came across these: http://www.ebay.co.uk/itm/4-x-BMW-3...352605?hash=item281d7bec9d:g:9lgAAOSwtnpXocRH Which seem bloody cheap... Has anyone used? They also do their own poly bushes; http://www.ebay.co.uk/itm/2-x-BMW-3...617369?hash=item2818ca8519:g:krkAAOSwQjZXQFT~ Yes, I know they state E46 upto 2005, but I assume they are the same as my 2003 E85?

So, it's OEM with limiter, OR poly without?

Anyone got part numbers for the Lemforder/MeyleHD bushes?

Cheers

Mike
 
I think the last time this was asked it started a heated debate.
Havent done it myself but its fair to say the general consensus is spacers with oem/standard bushes as the polys can squeak, although a minority of members fiercely dispute this.
 
No squeaking from my poly, 14 months and 10k after fitting :)

I accept that limiters are probably slightly better technically, but I couldn't be bothered with preload (knowing I'd screw it up!).
 
I've personal experience with PSB bushings and they're not up to the standard of strongflex and powerflex.

I used a rear diff bushing from them (at that time there wasnt a powerflex or strongflex alternative), that turned out to have a design flaw that resulted in breaking the rear diff bolt.
That particular design flaw however has been solved I believe with newer versions of that bushing
Also these ones (the bushings in the auction) already have a design flaw that I can see in that picture so I wouldnt bother with PSB rtab's.
They dont have a grease trap. Something strongflex and powerflex bushings have (for this particuar bushing thats a knurled inner bore that traps the grease and lubrucates). Also there is no hardness given. For rtab's shore 90A/95A is desired.
The quality of the polyurethane on the PSB bushings was also not as good, it had a lot of small bubbles in it. I dont know if it really affected the compliancy though. I had to replace it before I could put serious miles on it (it failed in 1,5 years or so)

If you stick with either strongflex or powerflex you can have a fail free squeak free ride that keeps it's new like compliancy as they dont age. I started fitting poly bushings to my car over 5 years ago and no squeaks or anything... None from all of the 21 poly bushings in my car.

So if its squeaks, you either bought the wrong inferior bushings or they were fitted wrongly imho.

As for the psb limiters, I guess theres not much that can go wrong there as it is a pretty simple thing. But the demands that are required from a bushing are much more, so if youre considering bushing from PSB I wouldnt as there are good alternatives out there.
As already said, when fitting the original bushings (or limiters), take the prescribed pretension in account. Otherwise the stock bushing will fail prematurely due to it being under (rotational) tension when the car sits on its wheels. See TIS for the proper settings.

For polybushing your car, I have a spreadsheet that lists most of the possibilities for what bushing to get:
https://audio.home.xs4all.nl/zooi/z4/bussen/xls/z4%20polybush%20list%20V1.2.xlsx
 
I've recently fitted some limiters that look very similar to those for £28 from the States with MeyleHD bushes. So far so good.
 
Hi buddy

Like i said in the other thread i used standard type bushes and made my own limiting kit. I am happy to knock you up a set but would need a cage or dimensions from you. As when i did mine i didn't think i would be making more so just made them to fit and didn't do any drawings.

I also have a RTAB removal kit you can borrow for the job if you dont have one.
 
Machine monkey said:
Hi buddy

Like i said in the other thread i used standard type bushes and made my own limiting kit. I am happy to knock you up a set but would need a cage or dimensions from you. As when i did mine i didn't think i would be making more so just made them to fit and didn't do any drawings.

I also have a RTAB removal kit you can borrow for the job if you dont have one.


Mat, what dims do you need? Already have a kit that will pull them out, BUT may go for Powerflex as the alignment/preload with the OEM's worries me as I cannot get definitive details on the procedure. That said, if I do go poly, I won't need limiters lol.. Just need to find the correct part no's for the Lemforder/MeyleHD stuff.

Mike
 
If you wanted some limiters making. I would need the bush outer dimension, The bolt hole size, And then the cone info like angle and or length of the cone the outer and inner diameters. And also where to put the retaining taped holes.
 
Unless I'm missing something I simply measured the angle of the cages when the arm was dropped before undoing them and put them back as such with the new bushes. I did it via a line measurement rather than actual angle to be more accurate. Pretty sure it's right as the angle was as I'd expect for where they should sit under normal load.
 
^if the cages were aligned correctly that's also a method.

In short the bottom straight edge of the cage has to point exactly to the middle of the wheel when torquing the bolt through the cage.
You can clamp a straight piece of wood or metal to that cage ridge to help.
Not very difficult but still important to consider because otherwise the oem bushing is under constant tension and will tear over time.

The oem bushing itself also has to be aligned in the trailing arm when replacing (so it has to be pressed in in a certain position and to a certain depth)
 
Just had a read of the destructions from TIS, sent to me by [ref]Scooba_Steve[/ref], (thanks)

Looks like a flat metal bar clamped to the underside (bolt head side) of the carrier and aligned with the centre of the wheel hub is all it takes. So that's easily sorted...

2v9byoy.jpg



Mike
 
Ducklakeview said:
Hmm..

Think I'm going with powerflex after watching this... Watch from 12 seconds in...

[vimeo]108611424[/vimeo]

Mike

It really worries me when I see stuff like this from aftermarket part companies, this seems to suggest you don't want any compliance on road suspension components, which is obviously nonsense if you want to keep your tyre contact patch on the road. Or are genius handling gurus like Colin Chapman and £multi-million manufacturers R&D teams all wrong and a company knocking out cheap to produce one piece moulded poly-bushes right?
 
the compliance in suspension bushings is absolutely not necessary for keeping the tyre contact patch on the road. That is the job of the shock absorber.
The compliance in the bushing is there to give comfort. But simultaniously with giving comfort, it changes the wheel geometry. so if anything happens, its that the tyre contact patch is not optimized.
Thats why racecars have virutally all ball joints. No compliance at all. No change in geometry setup when cornering or bumps. But that would be a very harsh ride on a normal street.

So the compliance is there for a reason, but just not the reason you think it is.
And aftermarket companies fill in that gap for people who want to improve on that consession made.
For a lot of stock race classes the use of a poly bushing is not allowed as it is seen as a performance upgrade, so apparently there is a gain to be had.

The 2 main reasons to go with polyurethane is imho that you're given a choice in stiffness (the same as for instance you'd go for a coilover set with ajustable dampening), and that polyurethane doesnt age like normal rubber so it still feels fresh after a few years, where normal bushings tend to get soft and spongy (and eventually fail).
 
There's a lot more going on with a bush than you think.

Take the rear lower lateral control arm for instance a simple design, each end has a rubber bush that has a bolt running through it clamping it in place, one in the arm, the other in the upright, arm goes up and down and the bush pivots on the bolt right? err no!

The tightening torque according to online specs is 74ftlb, that torque has tightened the side mounting plates onto the steel tube that runs through the rubber, so how can it move, well the clue is in the fact you are supposed to tighten the bolt with the cars weight on the wheels, so the ride height is as it is on the road, because what happens is the arm moves up and down and the rubber in the bush twists, it's only a small amount due to the length of the arm and the limited suspension travel.

If you have poly bushes or similar the bush cannot twist so it must move, for it to do this the fit must be very precise, any side load applied to the bush by the mounting plates will hinder it's movement so the bush must be able to move freely without being slack, in my experience most of these bushes need a little work on the lathe to get the fit right as the cars have different tolerances and wear and tear.

A harder bush also imparts more vibration into the car, so you get more road noise and rattles developing, the ultimate for this was the aluminium bushes I made for an MX5, the ride was rather noisy, squeaky and harsh bordering on unbearable on the road, it worked ok on the track but driving back and fore to events was not amusing!

Ultimately you could fit spherical bearings, the good old rose joint, the absolute pinnacle in suspension control and purity of movement but really, not a good idea for the road!

For a road car the rubber bush is the best option in regard to noise and vibration, what manufacturers refer to as NVH (noise ,vibration, harshness) Meyle allegedly do a HD version, but I have no clue as to the shore (hardness) rating of the rubber as I can find no comparison figures, suffice to say if your car is used as an occasional vehicle then rubber will last years, an every day car and you will have to replace them every few years, but if your going on the track and to hell with refinement the harder nylon/delrin/poly bushes are probably the way foreward.
 
Artful-Bodger said:
The tightening torque according to online specs is 74ftlb, that torque has tightened the side mounting plates onto the steel tube that runs through the rubber, so how can it move, well the clue is in the fact you are supposed to tighten the bolt with the cars weight on the wheels, so the ride height is as it is on the road, because what happens is the arm moves up and down and the rubber in the bush twists, it's only a small amount due to the length of the arm and the limited suspension travel.
That is the point of pretention on the rtab's
for the lateral control arms you need to tighten them indeed in the normally loaded situation if you use the stock rubber bushings. For poly bushings this is not a issue.
Before I had poly bushings in my rear axle, I used to use a transmission jack to jack up the rear suspension (up to when the lateral arm would sit horizontal) and tighten the bushings.

If you have poly bushes or similar the bush cannot twist so it must move, for it to do this the fit must be very precise, any side load applied to the bush by the mounting plates will hinder it's movement so the bush must be able to move freely without being slack, in my experience most of these bushes need a little work on the lathe to get the fit right as the cars have different tolerances and wear and tear.
For strongflex&powerflex this was not an issue (from first hand experience). No slack present and no hinder of movement. For the lower outer bushing you can best use the same balljoint that is used on the upper lateral arm.
Also polyurethane bushings up to shore95a still have some flex so I cant imagine it being a problem up to that stiffness, unless its a really cheap crappy brand that has no eye for quality. But who buys that stuff for their p&j?
With what bushing (brand, model) on what place on the z4 precisely did you have this experiece? That would be good to know so people know what particular brand&model they should avoid.

A harder bush also imparts more vibration into the car, so you get more road noise and rattles developing, the ultimate for this was the aluminium bushes I made for an MX5, the ride was rather noisy, squeaky and harsh bordering on unbearable on the road, it worked ok on the track but driving back and fore to events was not amusing!
Of course, but so are stiffer arb's, stiffer lowering springs or coilovers. The trick is where to find the right adjustment to your needs. Thats why poly bushings are nice because you generally can choose hardness.
Although I went for shore 90A on all the control arm bushings and shore80A on the bushings that bolt directly to the chassis (to prevent high loads on chassis studs) and shore80A on the diff (reduce noise), all these stiffer than stock bushings, plus the stiffer arb's I use had less impact on how much stiffer the car got than compared to my KW V3 coiloverset. To put it all into perspective so to say. So people who can stand a kw v3 coilover set, certainly can stand some shore95a bushings.
Of cours I didnt use 100% solid bushings, that is something I would never advise for a streetcar. Not only because of NVH but also cracks around studs in the chassis. ARB mounging points and subframe mounting points would need much reinforcement.

But if you think the stock suspension is already on the harsh side and you dont crave for more handling, poly bushings is not the way to go. A merc SLK is :rofl:
 
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