E86 (N52K) Eccentric Shaft Sensor - No CEL

Jameszy

Member
East London
Finally got round to replacing the eccentric shaft sensor on my E86. For some background, the N52 uses variable valve lift and timing to negate the need for a throttle body. It is fairly common for these sensors to go eventually, but curiously when they do they don't throw a CEL.

Symptoms for me were:

1. Poor fuel economy (down about 15-20%)
2. Poor torque/lack of urgency down low. Now that I've fixed it, it feels much lighter on its feet and eager to press on but you mightn't notice unless you had a point of reference to compare to.
3. Slightly uneven revs at idle. Not all that noticeable unless you had something to compare to
4. Eventually went into limp mode at full throttle. It only did this once, and restarting the engine removed it. Again, no CEL at any point though. This is what prompted me to plug it into the C110 and then into INPA.

The engine is still able to function, albeit using a (usually redundant) butterfly valve to adjust air/fuel mix. I had noticed some of the above, but had put it down to the plugs or coils needing replacing. It was only when I plugged it in that the DME displayed;

1. 2A37 Valvetronic, Exzenterwellensensor: Plausibility
2. 2A59 Valvetronic Exzenterwellensensor: Guide

Did some googling, and apparently the eccentric shaft sensor can get inundated with oil and fail. Sometimes you can see oil in the connector (remove engine cover, unplug, check), but mine had no residue.

Finding guides wasn't that easy as I wanted one for the plastic top N52 (produced toward end of E86 production run), and also one for the Z4 in particular (the E90/E60/E81 ones require you to remove a whole load more to get to the valve cover, whereas it is quite simple with the Z4). These two were most helpful:

1. The Pelican Parts guide (albeit for the E90) together with
2. This youtube video which was the only one I could find for getting the valve cover off on a Z4 with the N52K engine.

For parts, I used the VDO Eccentric shaft sensor (from AutoDoc), which was £168. This was significantly less than the "official BMW part" (I think closer to £300),but turned out to be the same one (the one I took out of the engine was Siemens/VDO). There are cheaper versions of this part on eBay at around £50, but given the amount of time to do this repair I only wanted to do it once (and didn't want to have a potentially inferior product).

For tools, I used:

1. Socket set (including a deep set 10mm for two of the valve cover bolts that also have the harness grounding points on them. Yup - that was a trip to halfords today).
2. Normal spanners including a 10mm (you need them for removing the eccentric shaft sensor)
3. Female Torx set including E8 and E10
4. Torque wrench. You need one that goes down to as little as 9nm for the valve cover gasket bolts. This is important, you need to get this right or the gasket could leak.
5. Torx set for removing the valvetronic motor. By the way when removing the motor, I didn't bother with using an allen key to turn the motor to it's furthest point (as has been suggested to prevent the need for calibration). I just removed it, reinstalled when valve cover back on and let it self calibrate. This is done by turning the ignition on, waiting 5 seconds, turning off and then starting the car. No warning lights, no INPA needed to calibrate etc.

I also replaced the valve cover gaskets, valve motor gasket and eccentric shaft gasket (all from AutoDoc, all Elring). Though I didn't have any oil leaks, the existing gaskets were hard as plastic and it would have only been a matter of time before they leaked.

All in all, the job took about 5 hours. This included time spent cleaning the valve cover and the mating points, and some time indoors when it started to rain (I don't have a garage). I was pleased, considering I was quoted about £300 in labour at my (very reasonable) indy.

If I were doing the job again, I would get some gasket adhesive to hold the valve cover gasket onto the valve cover at a few points (especially at corners). The N52 doesn't have the half moons like the M54, but it is tricky getting the valve cover into place and the gasket can get snagged on the top of the engine. You don't want the gasket to be incorrectly seated! For me it took time, a few attempts and a second pair of hands.

If anyone is reading this and has any questions, please feel free to get in touch.
 

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Were the bolts on the old sensor captive ? Worries me about loosing then down in the engine if I undo it ?
 
Thrustyjust said:
Were the bolts on the old sensor captive ? Worries me about loosing then down in the engine if I undo it ?

Hi mate do you have the same sensor issue?

They aren't fully captive, but the mounting points on the sensor are threaded. Therefore if you are gentle, use a wrench (NO POWER TOOLS) and keep pulling the sensor away from the valve cover mounting point, then you shouldn't have any problems.
 
No , well not that I am sure the sensor is iffy. The car always pulls well, but I have to remove the rocker cover gasket as seem to have an idle issue and not sure it is on 100% from when I changed it over xmas. I have an eccentric motor gasket and sensor seal to fit. Thinking of replacing those 'before ' taking the rocker cover off and see if the idle is OK. If not its strip down again. Then the sensor is 3 bolts. Mate, who is a retired spanner monkey said the sensor should be fine with the mist of oil that was in it. We have oil on the sensor seal and eccentric motor gasket. Was planning to change the gasket when I did the rocker gasket last time, but ordered the wrong one :headbang:
The gasket doesnt fit well and hold well in the channel on the rocker cover, which isnt helping the situation.
This car has its foibles :x
 
Thrustyjust said:
No , well not that I am sure the sensor is iffy. The car always pulls well, but I have to remove the rocker cover gasket as seem to have an idle issue and not sure it is on 100% from when I changed it over xmas. I have an eccentric motor gasket and sensor seal to fit. Thinking of replacing those 'before ' taking the rocker cover off and see if the idle is OK. If not its strip down again. Then the sensor is 3 bolts. Mate, who is a retired spanner monkey said the sensor should be fine with the mist of oil that was in it. We have oil on the sensor seal and eccentric motor gasket. Was planning to change the gasket when I did the rocker gasket last time, but ordered the wrong one :headbang:
The gasket doesnt fit well and hold well in the channel on the rocker cover, which isnt helping the situation.
This car has its foibles :x

My engine idle was barely fluctuating more than 50 rpm or so. The needle was just bobbing up and down 1mm or so, and that was it. Not really noticeable to anyone not paying attention. Is yours more erratic?

Have you plugged it in to a reader? What codes are shown?
 
I don't have a reader or eml light on the dash. Was working perfect until I took it apart :headbang: Was trying to find the reason for combustion smells in the cabin , which was my sense in changing the upper gaskets.
Tonight I fitted a new sensor oil seal and the eccentric motor seal. There was oil on both seals. I also found the cap on the diaphragm for the internal breather was not seated properly. Could this be the idle issue ?
VIAv4IE.png
I went round with a penlight and a mirror and the gasket can be seen all the way round. Was too late to run it up tonight but may do tomorrow. So fingers crossed . Otherwise its rocker cover off again :cry:
 
Thrustyjust said:
I don't have a reader or eml light on the dash. Was working perfect until I took it apart :headbang: Was trying to find the reason for combustion smells in the cabin , which was my sense in changing the upper gaskets.
Tonight I fitted a new sensor oil seal and the eccentric motor seal. There was oil on both seals. I also found the cap on the diaphragm for the internal breather was not seated properly. Could this be the idle issue ?
VIAv4IE.png
I went round with a penlight and a mirror and the gasket can be seen all the way round. Was too late to run it up tonight but may do tomorrow. So fingers crossed . Otherwise its rocker cover off again :cry:

It could be a whole host of things to be honest. Best thing to do at this stage is to purchase a C110 reader and let it tell you what the problem is. They cost about £35.

Report back with the codes and then you can direct your time and money on fixing it rather than further dianognostics!
 
I think thats the plan Jameszy. I did fit the seal and eccentric gasket today. Car starts on fast idle fine but then it gets lumpy as it slows idle. Also found the throttle seemed to run away with itself when pressed :( . Its worth getting the reader, as you say before going any further with buying bits :thumbsup:
 
Ordered a reader, but also found that sensor on Audotdoc was now £158 that Jameszy pointed to, so also ordered that, as I need to take the rocker cover back off . So, I have a few days to strip the rocker cover back off again, glue the gasket to the rocker cover and await the sensor .
 
Scooba_Steve said:
Thrustyjust said:
glue the gasket to the rocker cover
:?
The gasket doesnt have a continual groove or a very good groove in the plastic cover and is very easy to dislodge. Looking at the replacement rocker covers youtube videos, shows a much better,potentially glues gasket done from manufacture, suspecting BMW OEM . Around all the bolt fixings, the gasket just hangs free. A spot of superglue or similar should maintain it doesnt move while fitting. Then hopefully gasket compression will hold it in place. :thumbsup:
 
Thrustyjust said:
Scooba_Steve said:
Thrustyjust said:
glue the gasket to the rocker cover
:?
The gasket doesnt have a continual groove or a very good groove in the plastic cover and is very easy to dislodge. Looking at the replacement rocker covers youtube videos, shows a much better,potentially glues gasket done from manufacture, suspecting BMW OEM . Around all the bolt fixings, the gasket just hangs free. A spot of superglue or similar should maintain it doesnt move while fitting. Then hopefully gasket compression will hold it in place. :thumbsup:

Agreed - as I stated in my post I wish I had bought some adhesive to keep the gasket in its groove, even just in a couple of places. It's a tight squeeze reinstalling the valve cover under the engine wiring harness, and plenty of things for the gasket to get caught on the valve train taking it out of the groove. Putting a small amount of adhesive in the corners to keep it in place would have made it easier.

I would also recommend getting a pocket mirror and going round the edge to double check it hasn't come off before tightening the bolts. You don't want leaks!
 
Thrustyjust said:
Ordered a reader, but also found that sensor on Audotdoc was now £158 that Jameszy pointed to, so also ordered that, as I need to take the rocker cover back off . So, I have a few days to strip the rocker cover back off again, glue the gasket to the rocker cover and await the sensor .

Ref. the sensor you might have more than a few days! I ordered mine on the 28th December, turned up on the 28th January (having been dispatched on the 5th January).

I tried to find a different vendor, but apparently VDO themselves are having issues so inventory is very low (there used to be some on eBay and Amazon but now all sold out).

Might be a case of reading the codes when the reader arrives - if it doesn't look sensor related, then cancel that AutoDoc order before it gets dispatched!
 
Jameszy said:
Thrustyjust said:
Ordered a reader, but also found that sensor on Audotdoc was now £158 that Jameszy pointed to, so also ordered that, as I need to take the rocker cover back off . So, I have a few days to strip the rocker cover back off again, glue the gasket to the rocker cover and await the sensor .

Ref. the sensor you might have more than a few days! I ordered mine on the 28th December, turned up on the 28th January (having been dispatched on the 5th January).

I tried to find a different vendor, but apparently VDO themselves are having issues so inventory is very low (there used to be some on eBay and Amazon but now all sold out).

Might be a case of reading the codes when the reader arrives - if it doesn't look sensor related, then cancel that AutoDoc order before it gets dispatched!
To be honest, with watching 'even more' youtube videos about sensor contamination, I am going to change it regardless. It says it is on it way now , so we will see what time it takes. The reader should be here by the weekend.
The car is tucked and SORN'd , so no rush to get it back out, so I can be patient. Which is a good thing, as went in the garage to start removing bits and said 4.5 deg temperature, I spun round on the spot and thought sod that !! :D
 
Thrustyjust said:
Jameszy said:
Thrustyjust said:
Ordered a reader, but also found that sensor on Audotdoc was now £158 that Jameszy pointed to, so also ordered that, as I need to take the rocker cover back off . So, I have a few days to strip the rocker cover back off again, glue the gasket to the rocker cover and await the sensor .

Ref. the sensor you might have more than a few days! I ordered mine on the 28th December, turned up on the 28th January (having been dispatched on the 5th January).

I tried to find a different vendor, but apparently VDO themselves are having issues so inventory is very low (there used to be some on eBay and Amazon but now all sold out).

Might be a case of reading the codes when the reader arrives - if it doesn't look sensor related, then cancel that AutoDoc order before it gets dispatched!
To be honest, with watching 'even more' youtube videos about sensor contamination, I am going to change it regardless. It says it is on it way now , so we will see what time it takes. The reader should be here by the weekend.
The car is tucked and SORN'd , so no rush to get it back out, so I can be patient. Which is a good thing, as went in the garage to start removing bits and said 4.5 deg temperature, I spun round on the spot and thought sod that !! :D

Makes sense, let me know the codes when they arrive I'd be interested to know!
 
Reading that a gasket leak can cause a lean issue, so it could be that as the main problem, we will see and let you know the codes. Reader here tomorrow now according to Parcel Farce.
 
So ,reader is here and the codes are 2A2E and 2A2F , which is mixture control issue, so suspect the rocker gasket isnt sealing. So, will start the strip down ready for the sensor and glue the gasket proper ( as long as its over 15 deg in the garage or I will sit and watch the rugby with the open fire roaring away)
 
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