Open cap on expansion tank.
Open vent screw (1) on heat exchanger.
Add coolant slowly until coolant emerges from vent screw, close vent screw
Fill expansion tank with coolant up to edge
Close cap on expansion tank
Set heating controller to maximum temperature. Set fan to low setting. Run engine for approx. 30 secs. and then flush through engine cooling circuit by pressing accelerator pedal three to four times (approx. 4500 to 5000 rpm)
Switch off engine
Switch off ignition
Open cap on expansion tank
Fill expansion tank with coolant up to edge
Close cap on expansion tank
Allow engine to warm up until thermostat opens.
Coolant level check:
To check coolant level, allow engine to cool down; coolant temperature must not exceed 30 °C. If ambient temperature is above 30 °C, allow engine to cool down at least to ambient temperature.
Slowly open cap on expansion tank so that residual pressure reduces gradually.
Check coolant level; if necessary, top up coolant until float (1) is level with top edge of expansion tank (2).
Close expansion tank.
Note:
The tank mark indicates the fluid level at approx. 20 °C.