Busy Few Weeks With The Car: (Few New Pics)

RJS-Z4

Senior member
 SE London/Kent
The last few weeks have been quite busy for me car wise, quite good fun though, I love to tinker :evil:

First off, my roof motor died from trying to drop it in stupidly cold conditions :roll: I've managed to get use of a pretty seriously sized industrial unit through work for the next 6 months or so.. So i took the car there over two days, stripped it all down, washed and dried out all the sound proofing, got the motor fixed up and got it all back together with a friend of mine..

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A quick video of this success :thumbsup: :

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Then I decided that with the miles I've been doing for work (approx 150 miles per day), I needed cup holders. Got hold of a pair from a breaker I found Scotland:

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Used these so much, invaluable mod!

After putting hand prints all over the car with the roof etc, I decided it needed a winter wash :thumbsdown: too cold for such things:

Before:

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After:

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I then thought, with all the miles, and not knowing the coming weather, getting some winter wheels would be a good idea, so I sent my old manky, track abused, style 32's off to the powder coaters:

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Got some Vred Wintrac's off Mr Wilks (thanks again) and got these on:

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Then me and two friends popped up to the unit again, gave the car a full service this time.. for the first time in my ownership I changed the pollen filter :o Lazy I know..

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This made two big differences:

1) it was no longer full of hair, bird feathers and leaves :|
2) I also noticed the air intake duct had been knocked slightly off course, so I straightened that up, the blowers now seem to have about 2x the power (so I have to keep putting it on half my "usual" power) and it seems about 20% hotter on hot. The car now has the ability to burn my feet badly through my shoes if I forget to turn it down. :D

Couple of big unit pics (Liberated from my friends account):

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Then, yesterday I popped to Croydon to drop a part off to a forum member that I forgot to post (air vent) as I'd replaced mine with the cupholders.

He was returning his car to standard, and whilst there I noticed he had a pretty nice re-trimmed padded steering wheel, I contacted him when I got home and just asked if he fancied swapping for my standard one and a little cash, got a yes, result! So again this morning I popped to Croydon (That's two top down adventures in one winter weekend) Top down motoring on a cold sunny morning is immense, I thoroughly enjoyed myself and except for one squiffy moment where I thought the tyres were even more epic than they were, I had great fun!

Standard (I'd already replaced this for a new wheel once, it'd only covered like 10k miles):

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Re-trimmed (chunkier and padded with perforated leather):

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Far nicer to drive with, similar to the //M wheel but FAR cheaper, and looks nice too.

Bit of a massive read, but if you made it to the end, I'm flattered :thumbsup:

One happy owner here, love is properly re-kindled.
 
You've done some great work there, I'd love to have access to a unit like that :wub: Don't often see the roof working from outside, you forget how neat it is.

Why is your brake sensor warning light on though? Have you replaced the pads and not the sensor?
 
Good work there Rob.

I think you will find your pollen filter was totally blocked. The Mrs Astra was the same, when I changed the filter the air out the vents was much improved.
 
-Tom- said:
You've done some great work there, I'd love to have access to a unit like that :wub: Don't often see the roof working from outside, you forget how neat it is.

Why is your brake sensor warning light on though? Have you replaced the pads and not the sensor?

Cheers Tom.

The unit's going to be used for all sorts, maintenance, and just meeting up with other car friends and tinkering, had a bit of a result with that.

As for brake pad wear light (keen eye), it may be because I knocked the sensor at one point and broke the wire (whilst changing wishbones).. :oops:

I'll be doing a full brake refresh in the spring/summer so when I fit new discs and pads I'll change the sensors too, just didn't see any sense in fitting them on old pads :thumbsup:
srhutch said:
Good work there Rob.

I think you will find your pollen filter was totally blocked. The Mrs Astra was the same, when I changed the filter the air out the vents was much improved.

You're probably right mate, god knows when the last owner changed it, it really was just laziness on my part too, terrible of me!

Your thread inspired me to do this one :thumbsup:
 
You will be able to get some nice arty photos in that place! As for the sensor, if the light bugs you before you overhaul the lot in summer then just open the junction box for the sensor and stick a paper clip into the terminals, or join the wires together for a clear dash :D I'm sure you know that anyway but I did it for a while after the new sensor installed was faulty, the light really p'eed me off.
 
Nice one rob car is looking great. The steering wheel looks very nice it's on my list to get something similar :thumbsup:

My workshop us coming along. Got a lathe in bench grinder and hand tools set up. Waiting on electrics compressor and the milling machine and bench drill. End of February I hope I will also gave a sand blaster so I can spruce those big callipers up for you. We can then organise a date for the make and conversion :thumbsup:
 
Well done Rob,steering wheel looks great.Getting mine back from Royal Steering Wheels on Tuesday.
 
Thanks all!

GP06 - not everyone likes the winter wheels but they're very light and being smaller they seem to make the car feel very quick! Although with the skinner tyres, a little lovely :oops:

Monkey Matt - Bet you you can't wait to get it finished, I can't wait ffs!! Haha! I'm looking forward to coming by and not being in a rush, and of course trying to get these brakes going. I'll need you to take a load of pics of the caliper side connection for the brake line very soon, then hopefully I'll drive to the brake line manufacturer who can make me something up!

I'm of course more than willing to come assist and generally join in with any fun projects going on.

Lynchy - I didn't even plan to get this one it was just on the off chance but I'm looking forward to seeing yours. We'll 100% have to both clean the car's on a Saturday and pop up to Bluewater a clear winter morning for some pics!

Oh and I really need those wheels sorted as soon as I've got hold of a set of rear tyres!
 
Oh, and a little update some of you may be interested in....

This is what my current interior looks like, carbon wrapped due to a bit of a scratch on both pieces of trim...

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I also did the electric window switches to match it in:

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Now I have spare trim for all three parts, I'm going to send it off and have it hyrdodipped so it looks far more like real carbon, the other option is to have it carbon wrapped by a friend?

An example of my friends hydro-dipping:

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If anyone's interested I can probably offer these bits on exchange as I have spares, but I think it's going to look beyond excellent!!! :driving:

I'll add some pictures by the end of the month :)
 
Damn, you have been busy of late mate!!

Great job getting the roof motor done. That's not a job I fancy doing again in a hurry! Long may it last!

Love the steering wheel! Makes a huge difference to the car an the drive! Well worth the phone call to ask! :thumbsup:

I gotta get round to carbon wrapping my dash bits. Scratched a couple of panels picking the new seats up so will be hiding them with the wrap!! :D

Great looking car mate :thumbsup: looking forward to seeing the brake conversion
 
Thanks Luke! Appreciate the comments :)

I'm going to finally have a full set of genuine carbon skinned dash trim made in the coming weeks, something I've been promising for almost a year ffs! Then, as long as I'm happy with it, I'll be offering them to people on exchange :)

What dash bits have you scratched mate? I have some spare bits if I can help :)

Few more bits left to do:

Big brake's (which we're all looking forward to see if the idea will work)
OEM Xenon fit and program, these are in my garage!
224's are being refurbed in the coming months
New rear badge
Up-rate speakers and soundproofing
And god knows how much more..
 
The list will never end mate! Constant!

It's the main front dash that's been scratched. Little bit on the centre vent too (on the look out for some black ones anyways to replace these)
My centre part (running from handbrake then around gear knob) is scarred too :headbang: two main parts really!!!!!
If you have these, let me know!
 
Oh what handle? The door pull?

They slide off, but there's a clip you have to try really hard not to snap. It's covered more extensively elsewhere I believe.
 
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