Koni Suspension Review

Taupeapple

Member
 California
Hello Everyone,

I'm posting this as when I was looking for similar information I couldn't find it. My situation was I had just recently purchased a 2005 3.0i and the suspension on all 4 corners was blown. While looking for new suspension I was originally going to buy a set of Bilstein B6's but was driven away by the fact that other owners complained that it was much stiffer over stock. The goal for me was to get something that would be close to OEM, can be daily driven without any issues, and can occasionally be taken to the track. I found that my car had the M-Sport suspension package which meant a smaller/stiffer spring. So while looking I found the Koni Yellows. Being a little cheaper at the time than the B6's and having adjustability it felt like a no brainer. After installing them and driving them for over 3k miles here's my feedback:


1.) Ride- Honestly a little more firm than I expected but absolutely tolerable. For me I think the Z chassis in general is less forgiving than an e46 chassis. You'll know you're in something with sporting intent but it doesn't crash or break your back over bumps. On the highway and over smaller bumps its genuinely more comfortable than stock. Now take all this with a grain of salt because I did have blown suspension. Comparing this to my Golf Sportwagen, I would say on a scale of 1/10 the Golf is a 3 and the BMW is a 5. But, when it comes to roads with more dips and cracks, it can be worse. There are moments where it does get a little uncomfortable but nothing severe.


2.) Handling- Is it life altering levels of different? Not really, but it does make quite a substantial difference. Normal daily driving you more than likely won't feel it as much. It was only after taking it on a canyon run where I felt the difference. The car doesn't heave back and forth as much under throttle and braking. Bumps seem to upset the car less and the car is willing to rotate more. The best improvement is with braking and turn in by far. The car can handle harder braking without becoming unsettled. It genuinely made the biggest difference for me. And the turn-in is much improved. The car enters and stays flat through most corners. One thing I will note is that the car still does get a little unsettled when going quickly over rough patches. I didn't want to get lowering springs, but I might just have to in order to stiffen it a little more.


3.) Would I buy it again?- This really fluctuates on the person but for me personally, I would buy it again. I do wish there was compression adjustment rather than rebound adjustment but having any adjustment at this price point is honestly impressive. I haven't fully tweaked the suspension to what I want but, it's getting better for sure. If you are buying these for your Z4 I cannot recommend the Rouge Engineering rsm enough. They make the rear shock incredibly easy to take off and put on. And since there is no external adjustment for the rear shock you really need that piece. Or else you'll have to deal with removing all the trunk pieces every time you want to adjust it. My goal for this car is for it to be my daily driver that can handle autocross/light track days. I'm sure this suspension can handle the track and I can't wait to go, but comparing the price of all the parts I paid (koni shocks, new mounts front and rear, new bump stops, reinforcement plates, etc) I could have easily gotten a set of entry-mid level coilovers. Specifically ISC V2 N1 coilovers. If you want an oem plus suspension this is 100% without a doubt one of the best bang for your buck kits you could buy. If you're looking for an incredibly drastic difference and you want the most racecar feeling thing, then I would definitely try the coilovers.

(P.S. If anyone has a good recommendation for lowering springs I would love to hear it. Currently looking at either Eibach or Vogtland but don't know how the latter would fare on harder drives. Thanks for reading!)
 
I run the Koni Sport Yellow adjustable (rebound) and I think they're great.
Not once have I ever thought the ride was unacceptable or struggling to cope with everything our shocking roads throw at my E86.

I have no clue on the adjustments, I just have them in the middle.
Or if adjusting the rebound also affects the compression?

I run Eibach Pro springs (with a 9mm spring pad at the front) and it's perfect.
 

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Great review!
Although my '05 Z4 is still on stock suspension (also M-Sport), I'll be weighing options in the coming months.
I have ran the Koni yellow sport shocks, lowered springs, and adjustable sways in an MX-5 (NC), previously, and I really liked them. In a nutshell I had similar take-aways as you've noted in your review.
Thanks for your post. It's provided me with some great feedback!
 
I run the Koni Sport Yellow adjustable (rebound) and I think they're great.
Not once have I ever thought the ride was unacceptable or struggling to cope with everything our shocking roads throw at my E86.

I have no clue on the adjustments, I just have them in the middle.
Or if adjusting the rebound also affects the compression?

I run Eibach Pro springs (with a 9mm spring pad at the front) and it's perfect.
I completely get what you're saying. I think I may have been a bit more critical than I should've been. An update I recently made was changing from 19in to 18in rims. Went from a staggered 235/35/19 front and 265/35/19 rear to a square 235/40/18 on 18x8.5 wheels. The ride is significantly improved. Love the car by the way and the brakes look fantastic.
 
Great review!
Although my '05 Z4 is still on stock suspension (also M-Sport), I'll be weighing options in the coming months.
I have ran the Koni yellow sport shocks, lowered springs, and adjustable sways in an MX-5 (NC), previously, and I really liked them. In a nutshell I had similar take-aways as you've noted in your review.
Thanks for your post. It's provided me with some great feedback!
Glad I could help!
 
I completely get what you're saying. I think I may have been a bit more critical than I should've been. An update I recently made was changing from 19in to 18in rims. Went from a staggered 235/35/19 front and 265/35/19 rear to a square 235/40/18 on 18x8.5 wheels. The ride is significantly improved. Love the car by the way and the brakes look fantastic.

I'm seriously considering moving to 17's.
Once I get my ass in gear to work out if they'll fit over my silly front callipers.. 😬
 
Just to add to this thread:

IF you end up getting the Rogue Shock Mounts for the REAR, which support a thicker top-mount tube diameter, then from TC Kline you can source "white" REAR adjustable shocks which are made by Koni (for TC) and fit the Z4 correctly. TCKline's rear shocks include the bump stops as well (small bonus).

I spoke with Koni to find out why they didn't make the rear-adjustable themselves and they said the rear upper mount needed a larger diameter hole for the adjuster to go through and that would have made it incompatible with the BMW OE mount. TC sells his own rear shock mount, but like the OP I went with Rogue which supports the "adjustable" tube diameter or the "OE" diameter via two different machined bushing inserts.

My car is a Roadster so I DID have to grind down the side profile of the rear RSM since there's a metal tab for the "shelf" that sits in the back of the Roadster to support the window glass when the top is down. Attached is a picture of the interference -- I can take a photo of the "after grinding" if anyone wants to see but I think it's kind self-explanatory. I used a Dremel with a fiberglass cut off disc to slot it, it was tedious work that took almost an hr per side since the Rogue mount is pretty thick. I didn't like grinding (or notching it) since that does compromise some structural benefit of the new mount, but I figured it's still thicker than the old mount, so I'm still net positive.

The other alternative (per Rogue) is to flip the mount upside down so there's no interference, but I remember not liking that suggestion for some reason that elludes me right now.

I also went with Koni Yellow adjustables SPORT for the front of 3.0si and with a few tweaks of the adjuster knob (guidance from some E46 threads on starting point, how many clicks, etc) it was easy to get it dialed in -- you're basically trying to kill the "bounce" AFTER the initial bump and that's what the adjuster helps you do. KONI includes a picture that says almost that, but without any real words or instructions so it took a few seconds to understand the intent of their guidance.

On sort of "didn't think about it until after" is now with the Koni adjuster on the front you can't use the factory BMW plastic "shock tower cap" to keep dust out of the spherical bearing that's more-or-less exposed unless you notch it to let the adjuster "flat blade" poke through. I found a Ball jar cap "insert" (with the wax on it) is the right diamter, so I was going to glue some foam or something to hold it in place into the shock tower, but haven't done that yet.

Lastly, if you plan to get a strut brace, you may lose access to the adjusters because most of those cover up the exposed adjuster area entirely. I ended up seeing that with most of the strut tower braces which is a bit frustrating.

tldr: I'm pleased with the Koni's as well, so another thumbs up here.
 

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I have got the Rogue rear shock mounts, planning to install them with new shocks etc when warmer weather arrives. Would appreciate any pics of the grinding that needs to be done @r3vmatch !
 
I have got the Rogue rear shock mounts, planning to install them with new shocks etc when warmer weather arrives. Would appreciate any pics of the grinding that needs to be done @r3vmatch !
Hi @Bolle :

Let me know if these pictures help.

In the first one you can see what looks like a "metal shelf" that is what interferes with a re-enforcement plate (RSM or other).

In the 2nd image you can see the interference when the mount is placed where it should go and it touches the piece of the "shelf" that's welded to the body of the car.

In the third image, I've ground down a "notch" in the mount and sprayed it with a metal primer so it doesn't rust. If I were to do this again, I think making a cardboard template and then transfering the area to grind would have made the process go more quickly, I did it by hand and trial/error fitting and re-fitting.

Fourth image shows the part with the notch in it, mounted to the car with the TC-Kline adjustable shock installed.


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Another big yes for the Koni Yellows from me. I run them with the Eibach Pro Springs like @Meds . I have the 9mm spring pad at the front and an E46 15mm spring pad at the back. Without the thicker spring pads personally I think it would look too low.

H&R lowering springs are also often mentioned for the Zed but I believe they would drop it 5mm more than the Eibachs so may not be what you want.
 

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Glad I could help!
A great write up indeed.
My only query would be that I wonder what difference you would have noticed if you had refitted stock items?
When the suspension is dead then simply replacing like for like makes a substantial difference.
You obviously have no way of quantifying any improvement versus stock items.

That being said: it obviously works for you and even if it is only equivalent to new stock, you also have adjustability.
 
@r3vmatch thanks very much for the explanation and pictures! Makes it a lot clearer what needs to be done to make the re-enforcement plates fit. The little metal ‘shelf’ seems quite flat, I might try to just reduce the thickness of the plate at that point, instead of a notch over the full thickness.

Otherwise, after visiting a Z3/4 specialist in The Netherlands for a MOT and general check of the car, debating what to do after he recommended to just go for coilovers when refreshing the suspension. Was leaning to B4/Eibach Pro Kit with spring pads, but now also looking at something like ST or KW (the entry ones, don’t think I want to fiddle with adjustable dampers). Just worried that coilovers might be too harsh a ride and will end up with too low a car. My goal is a better riding car with less scraping, not fussed about a slammed/lower look.
 
A question for the others running the Koni Yellow Sport dampers.
Does the rebound adjuster knob have any affect on compression damping?
I feel i need to stiffen mine, somehow.
Is the only way to stiffen by adding a stiffer spring rate?
Thanks.
 
A question for the others running the Koni Yellow Sport dampers.
Does the rebound adjuster knob have any affect on compression damping?
I feel i need to stiffen mine, somehow.
Is the only way to stiffen by adding a stiffer spring rate?
Thanks.
Hey Meds,
As far as I know the Koni yellows are SA (single adjustable) only. They only adjust rebound dampening. I had the same wish at first but after further adjustment the suspension did feel significantly better. I found out after doing more research that other coilovers that offer stiffness adjustability typically adjust just rebound. This doesn’t apply to all coilovers but many entry to mid level products follow this. (ie. BC Racing) The only way to really adjust compression would be the stiffer spring. Most are able to get the desirable adjustments they want by dialing in rebound as it does reduce the bouncing or packing down effect depending on what you need. If you want help with the adjustments let me know. Hope this helps.
 
Great write up and thread.

I just ordered the 8240-1208SPORT Koni's a hour ago from FCP Euro here in the states ($387.20+shipping). I have a 2008 3.0si with the M Sport suspension. 62k miles on the original shocks (Sachs) and springs. The shocks are dead but the springs, which are shorter than the regular springs, are good. Ride is harsh for Michigan roads. I am hoping (not a great strategy, I know) that the Koni Sports will allow me to soften the ride a bit.

Intend to install them at their softest setting and leave the rear parcel shelf off and test drive. If I like it I will reinstall the shelf. If not, at least the removal process to adjust will be a little easier.

Will report back after the install. They will be here tomorrow and if there is daylight I will get this in.

-Jim
 
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Wow. 2 hours from start to finish (minus the parcel shelf reinstall I haven't done yet).

Like a new car. The ride is so much smoother. There are roads I avoided previously near my house due to how harsh the ride over them was. I test drove it over those after I installed the Koni Sports. Amazing.

It really transformed the ride while maintaining 85% of the handling. I am going to give it a week and see how it settles but if nothing changes I will likely adjust them a 1/4 turn stiffer and leave like that.

Very happy so far. I recommend if your Zed Sled has the M sport suspension and feels too rough.

PS- To be fair, the OE shocks weren't leaking nor wear were they functioning....
 
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