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Cracked Alloy?

Specific discussion about the E89 2009 Z4 (sDrive35is, sDrive35i, sDrive30i, sDrive23i)
Nick7602
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Cracked Alloy?

Post by Nick7602 » Thu May 19, 2022 5:12 pm

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Hi Guys

Looks like a cracked alloy, this was picked up by BMW when the car was in for an alignment is it worth getting the alloy welded, what are peoples thoughts
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BMW Z4, Porsche Cayman S, 2 x Audi TTS, 4 x BMW M3s, BMW M3 GT2 Ltd Ed, 1x BMW E30 M3 Cicotto edition, BMW E46 325 Sport, 2 x Mitsubishi Evo 6 GSRs, 3 x Imprezza P1s, 1 x 2005 Imprezza STI, 2015 Skoda Octavia VRS, 1x e36 318is, 1x e30 318is

warmasice
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Cracked Alloy?

Post by warmasice » Thu May 19, 2022 5:19 pm

Bin it. Lots of info here. It'll just crack again.
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Cracked Alloy?

Post by Nick7602 » Thu May 19, 2022 5:47 pm

Cheers Warm as ice,

Time to go hunting for new alloys :(
BMW Z4, Porsche Cayman S, 2 x Audi TTS, 4 x BMW M3s, BMW M3 GT2 Ltd Ed, 1x BMW E30 M3 Cicotto edition, BMW E46 325 Sport, 2 x Mitsubishi Evo 6 GSRs, 3 x Imprezza P1s, 1 x 2005 Imprezza STI, 2015 Skoda Octavia VRS, 1x e36 318is, 1x e30 318is

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Cracked Alloy?

Post by mcbutler » Thu May 19, 2022 5:50 pm

Yes it is worth repairing, the weld is stronger than the original casting, I paid a local engineering shop around £55 to weld mine when it cracked, we talked at length about the safety of the repair and those guys were highly experienced metal fabrication and repair specialists.
If you wanted to keep the wheels and get them fixed permanently you could have a reinforcing rim welded onto the inside edge on all wheels for a lot less than a new set, probably less than one wheel would cost you.
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Cracked Alloy?

Post by Nick7602 » Thu May 19, 2022 5:55 pm

Hi Mark, blimey I never knew that……thats very interesting…….I wonder who would do such a repair here in the midlands?

Its really good to get peoples feed back, gems like this bit of info come up…..cheers Mark


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BMW Z4, Porsche Cayman S, 2 x Audi TTS, 4 x BMW M3s, BMW M3 GT2 Ltd Ed, 1x BMW E30 M3 Cicotto edition, BMW E46 325 Sport, 2 x Mitsubishi Evo 6 GSRs, 3 x Imprezza P1s, 1 x 2005 Imprezza STI, 2015 Skoda Octavia VRS, 1x e36 318is, 1x e30 318is

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Cracked Alloy?

Post by Busterboo » Thu May 19, 2022 10:00 pm

mcbutler wrote: Thu May 19, 2022 5:50 pm Yes it is worth repairing, the weld is stronger than the original casting ...
I knew nothing about this problem when I bought my Z4. Very fortunately, it came on 18" 295s, which don't seem to crack. If it hadn't, I'd have been very, very, very pi$$ed off and you have my genuine sympathy, even more so because when/if weld-repaired wheels crack again, they do so where the wheel isn't welded, don't they?
Last edited by Busterboo on Thu May 19, 2022 10:23 pm, edited 1 time in total.
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Cracked Alloy?

Post by Smartbear » Thu May 19, 2022 10:17 pm

Busterboo wrote: Thu May 19, 2022 10:00 pm
mcbutler wrote: Thu May 19, 2022 5:50 pm Yes it is worth repairing, the weld is stronger than the original casting ...
I knew nothing about this problem when I bought my Z4. Very fortunately, it came on 18" 295s, which don't seem to crack. If it hadn't, I'd have been very, very, very pi$$ed off and you have my genuine sympathy, even more so because when/if weld-repaired wheels crack again, it's just where the wheel isn't welded, isn't it?
They usually crack again right next to the welded repair, the weld is strong but the localised heat makes the surrounding alloy brittle & more likely to crack again.
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Cracked Alloy?

Post by Nick7602 » Thu May 19, 2022 10:29 pm

Yes I have to say it is quite annoying, in the long run then looks like a new alloy, or alloys, I have to say Im not leaning towards purchasing another BMW Alloy, given what I now know about these alloys.



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Cracked Alloy?

Post by Chippie » Fri May 20, 2022 7:19 am

If your wheels are in a good condition I’d look at getting it welded and see how it last, if your wheels need refurbing then it may be worth while treating yourself to a new set, are you still on run flats? As they seem to be the main culprit for the cracking
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Cracked Alloy?

Post by Nick7602 » Fri May 20, 2022 10:51 am

Hi Chippie

The car was on run flats, and looking at the crack in the wheel it doesn't appear to be new, perhaps a repair could be the way to go, well at least for the time being :?
BMW Z4, Porsche Cayman S, 2 x Audi TTS, 4 x BMW M3s, BMW M3 GT2 Ltd Ed, 1x BMW E30 M3 Cicotto edition, BMW E46 325 Sport, 2 x Mitsubishi Evo 6 GSRs, 3 x Imprezza P1s, 1 x 2005 Imprezza STI, 2015 Skoda Octavia VRS, 1x e36 318is, 1x e30 318is

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Cracked Alloy?

Post by Chippie » Fri May 20, 2022 12:47 pm

Nick7602 wrote: Fri May 20, 2022 10:51 am Hi Chippie

The car was on run flats, and looking at the crack in the wheel it doesn't appear to be new, perhaps a repair could be the way to go, well at least for the time being :?
I think that’s what I would do :thumbsup:
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Cracked Alloy?

Post by jimbo1958 » Fri May 20, 2022 1:35 pm

When I bought my E89 the previous owner had numerous new 326m's replaced under warranty due to cracking. I switched out the runflats for Michelin PS3's and never had a cracked wheel in 5 years of ownership.
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Cracked Alloy?

Post by Pickster » Fri May 20, 2022 2:31 pm

Hi You don't actually say in your post or I may of missed it but out of curiosity is it a style 326M ? which is what we are all probably assuming.

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Cracked Alloy?

Post by Nick7602 » Fri May 20, 2022 3:03 pm

Aaaah yes, I did forget to mention the style of Alloy, mine are M313s…..which if memory serves me right is not one of the ones prone to cracking, but then I could be wrong

The car now sits on a full set of bridgestones, so hopefully once the crack has been sorted I wont have anymore….which perhaps is wishful thinking :cry:
BMW Z4, Porsche Cayman S, 2 x Audi TTS, 4 x BMW M3s, BMW M3 GT2 Ltd Ed, 1x BMW E30 M3 Cicotto edition, BMW E46 325 Sport, 2 x Mitsubishi Evo 6 GSRs, 3 x Imprezza P1s, 1 x 2005 Imprezza STI, 2015 Skoda Octavia VRS, 1x e36 318is, 1x e30 318is

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Cracked Alloy?

Post by mcbutler » Fri May 20, 2022 4:45 pm

Chippie wrote: Fri May 20, 2022 12:47 pm
Nick7602 wrote: Fri May 20, 2022 10:51 am Hi Chippie

The car was on run flats, and looking at the crack in the wheel it doesn't appear to be new, perhaps a repair could be the way to go, well at least for the time being :?
I think that’s what I would do :thumbsup:
Repair is always the best option, you might well never get another crack, dont mug yourself off for hundreds of pounds for a crack bud :thumbsup:
Mark
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