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Sheared bolt

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inkey$
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Sheared bolt

Post by inkey$ » Sun Oct 31, 2021 3:51 pm

Servicing my bike today and sheared one of three bolts that hold on the oll sump plug plate (removed to access oil sump mesh) :headbang:
It’s a bit too small and too difficult to access at home for reverse drill bit action, but any other ideas?
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Sheared bolt

Post by john-e89 » Sun Oct 31, 2021 4:14 pm

inkey$ wrote: Sun Oct 31, 2021 3:51 pm Servicing my bike today and sheared one of three bolts that hold on the oll sump plug plate (removed to access oil sump mesh) :headbang:
It’s a bit too small and too difficult to access at home for reverse drill bit action, but any other ideas?

9EE6DC33-5A4A-4CCB-8306-1C654E656731.jpegC3DFBD65-7864-49F5-B7BC-D85F653031D4.jpeg
You could try carefully hacksawing a groove in it and using a flat blade screwdriver Inks.
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Sheared bolt

Post by inkey$ » Sun Oct 31, 2021 5:36 pm

john-e89 wrote: Sun Oct 31, 2021 4:14 pm
inkey$ wrote: Sun Oct 31, 2021 3:51 pm Servicing my bike today and sheared one of three bolts that hold on the oll sump plug plate (removed to access oil sump mesh) :headbang:
It’s a bit too small and too difficult to access at home for reverse drill bit action, but any other ideas?

9EE6DC33-5A4A-4CCB-8306-1C654E656731.jpegC3DFBD65-7864-49F5-B7BC-D85F653031D4.jpeg
You could try carefully hacksawing a groove in it and using a flat blade screwdriver Inks.
Great idea! I’ll give it a go :thumbsup:
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Sheared bolt

Post by Conrod » Sun Oct 31, 2021 5:40 pm

+1 for a groove for a screwdriver. I'd suggest a small cutting disk on a Dremel. When this has happened to me in the past, I've usually found that, unless the bolt has bottomed out in the thread, the sheared part comes out really easily - so I hope that's the case with you too!
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Sheared bolt

Post by inkey$ » Sun Oct 31, 2021 8:52 pm

Conrod wrote: Sun Oct 31, 2021 5:40 pm +1 for a groove for a screwdriver. I'd suggest a small cutting disk on a Dremel. When this has happened to me in the past, I've usually found that, unless the bolt has bottomed out in the thread, the sheared part comes out really easily - so I hope that's the case with you too!
:thumbsup: I’ll spark up the Dremel tomorrow and give it a go!
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Sheared bolt

Post by Mr Tidy » Sun Oct 31, 2021 10:59 pm

I hope that works. :thumbsup:

If it doesn't you might want to invest in a set of screw extractors. They are just like a tap except they have a left hand thread so if you drill the stump and wind one in it should draw it out. I've had a few successes with them.
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Sheared bolt

Post by BMWZ4MC » Mon Nov 01, 2021 5:36 am

Mr Tidy wrote: Sun Oct 31, 2021 10:59 pm I hope that works. :thumbsup:

If it doesn't you might want to invest in a set of screw extractors. They are just like a tap except they have a left hand thread so if you drill the stump and wind one in it should draw it out. I've had a few successes with them.
I used one just the other day to get a broken screw out of a tibia :)
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Sheared bolt

Post by obewan » Mon Nov 01, 2021 9:40 am

+1 on the methods suggested above.
I would also give it a spray with a penetrating oil, just to help things along :wink:
In the past I've had success tapping a sheared bolt out with a small centre punch.
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Post by Smartbear » Mon Nov 01, 2021 10:05 am

BMWZ4MC wrote: Mon Nov 01, 2021 5:36 am
Mr Tidy wrote: Sun Oct 31, 2021 10:59 pm I hope that works. :thumbsup:

If it doesn't you might want to invest in a set of screw extractors. They are just like a tap except they have a left hand thread so if you drill the stump and wind one in it should draw it out. I've had a few successes with them.
I used one just the other day to get a broken screw out of a tibia :)
I hope it hadn’t gone rusty :P
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Sheared bolt

Post by BMWZ4MC » Mon Nov 01, 2021 10:23 am

Smartbear wrote: Mon Nov 01, 2021 10:05 am
BMWZ4MC wrote: Mon Nov 01, 2021 5:36 am
Mr Tidy wrote: Sun Oct 31, 2021 10:59 pm I hope that works. :thumbsup:

If it doesn't you might want to invest in a set of screw extractors. They are just like a tap except they have a left hand thread so if you drill the stump and wind one in it should draw it out. I've had a few successes with them.
I used one just the other day to get a broken screw out of a tibia :)
I hope it hadn’t gone rusty :P
Rob
Not rusty (they’re 316L stainless steel), just overgrown with bone. The screws are self-tapping, but the threads don’t cut in reverse. If they’ve been implanted for a few years, it’s not uncommon for the heads to shear off during removal. Titanium screws and plates can cold weld to one another too, that leads to an even higher level of frustration!
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Sheared bolt

Post by enuff_zed » Mon Nov 01, 2021 10:33 am

BMWZ4MC wrote: Mon Nov 01, 2021 10:23 am
Smartbear wrote: Mon Nov 01, 2021 10:05 am
BMWZ4MC wrote: Mon Nov 01, 2021 5:36 am I used one just the other day to get a broken screw out of a tibia :)
I hope it hadn’t gone rusty :P
Rob
Not rusty (they’re 316L stainless steel), just overgrown with bone. The screws are self-tapping, but the threads don’t cut in reverse. If they’ve been implanted for a few years, it’s not uncommon for the heads to shear off during removal. Titanium screws and plates can cold weld to one another too, that leads to an even higher level of frustration!
I guess if you messed up that job you wouldn't have a leg to stand on?
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Sheared bolt

Post by BMWZ4MC » Mon Nov 01, 2021 10:39 am

That’s ok, I prefer to be legless when operating :D
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Post by ronk » Sun Nov 07, 2021 10:03 pm

Snap-On did a bolt extractor system - A splined shaft driven into a hole drilled into the bolt, then a hex adaptor slide over the shaft.
No doubt expensive - I was fortunate to be able to borrow a set when I needed them.
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