Zandvoort Stumble, Seating Arrangements & Nosejobs
It's been another few busy months with work on the Zed, some of which wasn't exactly planned... High time for another update then.
Cold tyres, wet track, smashed carbon...
There's no other way of saying this: I messed up. Two weeks after my previous Zandvoort session, I had another track outing booked. While the weather was perfect the first time (9 degrees, sunny and dry), things were decidedly less ideal this time around. 2 degrees above freezing, a damp track with wet patches too, and tyres that were about as cold; not your ideal conditions. Coming down the back straight, I hauled in a track-built Micra on the approach to turns 11 and 12. Rather than braking on the wet at 150kph, I decided to brake a little early and follow the Nissan through the chicane, as I didn't want to slide on straight into the gravel or tyres. Coming out of 12, I started to -gently- accelerate out of the turn but as soon as I went off-line to overtake the back stepped out, and that was that. I started sliding and almost immediately ended up on the wet grass. Rather than go into the metal barrier sideways I released the brakes and managed to get the car rotated far enough so I'd end up going backwards into the tyres instead. Solid whump at 20-30kph and the distinctive "crack" of plastics/composites breaking.
I pulled off at the next exit and inspected the damage: the carbon diffuser had been torn to shreds in about 4 places, the bumper carrier on the right had snapped clean off and the bumper had cracked through the fold running down from the rear light cluster. The rear quarter panel had been bent inward by about 4-5mm, applying pressure to the rear light. A video review at race control proved ironically comforting, as a track instructor happened to be in the room as well. As soon as he saw the footage, he deemed it "hard luck", noticing the Zed of my friend coming out of the turn at a higher speed than I was. A quick inspection of the guardrails and I was told I could go home to cry. While ultimately no tears were shed, I must confess I did down an extra glass of Talisker that night...
Yeah... That hurt. Ultimately though, it's part of the risk of taking your car on track, and it's a risk I took knowingly. So head up, knuckle down, and fix it. The next morning I was in the car to a very good friend who has an M-rear bumper and graciously donated his old rear bumper to the cause. I dropped that off at the painters on Monday, and had the painter himself not gotten pneumonia it would have been restored that same week. While that was at the shop, I turned to the rear of the car for inspection. All structural components proved straight and intact, so it was just a matter of reshaping the rear quarter panel, removing a number of deep scratches on the bootlid, and ordering a new diffuser. Unfortunately, the rear quarter panel had been resprayed before my ownership. Although I'd measured the paint thickness beforehand, the final polish to remove my sanding marks from a refilled deep cut promptly burned through the paint. Damn...
Removed the right skirt, then removed the quarter panel and dropped it off that same night at the bodyshop. A week later, and I got the call I was waiting for: parts are ready for collection! Another night of rebuilding, and the Zed was at least back to a roadworthy condition. The diffuser had to be produced, but given the timing with the holidays that would have to wait another few weeks. Still, at least I could now drive the car again
So would I do it again? 100%. It happens, and track driving is too much fun for me not to. Given what could have happened had I not managed to rotate the car enough, I feel I got away as well as I could have. Still... Maybe not take the Zed next time in December!
Another UK Trip
December was also when I had my second UK trip scheduled, this time combining a visit to my sister with a trip to [ref]bigwinn[/ref] for a set of folding mirrors and M-sport seats. The latter were intended to end up in [ref]JoelvdrZ4C[/ref]'s coupe, however at nearly 2 metres he proved to be too tall to find a comfortable position no matter what he tried... So after a week of backpain, sore knees and frustration we decided to swap his old seats back in, and I'd take the M-sports instead.
Since we had a few other seats at the shop for a refurb, I decided to take on the M's as well. Original BMW black leather has a few droplets of blue dye mixed in with the black to create a specific hue, followed by an 80-20 mix of matte and gloss topcoat. I decided to go for deep black (so zero additives) and full matte finish. While at it, I also redid the door cards as they had some minor scuffs and marks after 16 years of service.
So, after a little over a year with the beige "comfort" seats, out came the old and in went the new! I must say, while I knew what they were like from my previous coupe I'd forgotten just how much better they were compared to the stock seats. The look and feel of the car have -again- been transformed for me. Perhaps that's the best thing about building up a car to your exact liking: you get to fall in love over and over again with every change you make!
Nosejob
Speaking of changes... It was high time for the M-bumper to go to the painters, as I couldn't wait to see a green coupe with an M-nose! Besides, I had a professional shoot booked for months now in early February, so that gave me a deadline to work towards. I also knew my new diffuser would arrive sometime end of January or early February, so I could bundle that work to create a single, massive transformation.
You can imagine my excitement when I got this picture... Notice the rear bumper? That's the crashed Zandvoort bumper! While at a repair specialist for a customer, I told him of my accident. When I showed him a few pictures, he was adamant he could fix the damage- so he did. The upshot is that I don't have to re-cut the bumper in order to install the diffuser, making that process a whole lot easier.
Then, last Friday, it was time: off with the old, and on with the new. I had to fit 2 other diffusers that day, so by the time I got round to my own car it was about 10 in the evening. Since I had a shoot the next day, and I couldn't wash the car with the freshly painted bumpers on, I had to clean the car first. At 11:30 in the evening, I started work on the rear-end and fitted the diffuser. With that done, we -Joel was extremely kind to stick around and help me- moved on to the front. Off with the Si bumper and floor panels, and on with the M-components. I've taken the liberty to paint the brake ducts and lower grill gloss-black, tying in nicely with the kidneys and lifting the overall look of the front-end.
At 04:30 in the morning, all was done, and I once again couldn't believe the difference it had made to the look of the car. While I knew what the rear looked like when fitted with a diffuser, it still managed to make me smile from ear to ear. But the front... Wow! I wouldn't call the Si bumper ugly, that'd be unfair. But I do find it a tad boring when compared to the M or Aero, especially in darker colours.
So after 3 hours of sleep, about 4 cups of coffee and a cold shower, I set off for my appointment. The result? Well, this:
A very familiar rear-end, with the new diffuser fitted nicely. The exhaust needs a tiny bit of fettling, as it hangs to the right of the aperture slightly. Nothing crazy, a few mm should do it.
This though... Wow. I really live how the new front looks especially with the gloss black components. While at it, I also refurbed the brace that lives behind the kidneys, so no more flaking bare metal.
What's next...
With the new seats, I've "officially" finished phase 2 of the interior. There's not a shred of the original beige left in there; the only original component left is the dashboard- that's it. Funnily enough, that too will come out in the future for phase 3. Given the extra costs incurred from the repairs, that plan has been pushed back slightly. All in good time...
As for the exterior: like stated above, the xenon upgrade had to make way for repairs. It's still on the cards, just not right now. With the new bumpers done, focus now shifts to the roof, bonnet, and a few minor details. I also need to pull my finger out and get on with a bunch of preventive maintenance: sensors, solenoids, DISA, starter, cam cover gasket, intake gaskets, CCV and related pipes, coils, filter housing gaskets... Most of the stuff is already kicking around the house, just a few more parts required and then I can overhaul the mechanical side of things too.
Onwards and upwards!
