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Cracked Cam Cover (and the rest).

Specific discussion about the E89 2009 Z4 (sDrive35is, sDrive35i, sDrive30i, sDrive23i)
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Reamesy
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Cracked Cam Cover (and the rest).

Post by Reamesy » Wed Aug 10, 2022 7:01 pm

So I knew my N20 engine would need a timing chain replacement but WOW.

I had very bad oil leak dripping on my manifold which made my car appear to be on fire.

So on further investigation I discovered it was cracked. So I’ve ordered a new cover and all associated gaskets.

However; when I looked at my timing chain nothing could have prepared me for 1. How bad it is and 2. How lucky I am to have found it now; as it was booked in for October as that was the earliest I could.

Now I am doing it myself which is not ideal in the middle of a house move🤣😂.

£245 for everything genuine from BMW. It will still need the oil pump drive module doing but as that is a sump off job I’m leaving that to my trusted garage.

Video here. https://youtu.be/8ix8bgCIys8

Extra tools and parts arrive on Friday. I will update after that.

Be interesting to hear how quite it is afterwards as it had a rattle under no load (now I know why) 🤣😂
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Last edited by Reamesy on Wed Aug 10, 2022 10:16 pm, edited 1 time in total.
Currently; 2011 E89 23i SDrive M Sport Highline Titan Silver
Previously;
2014 SLK250CDI AMG Sport
2012 E89 SDrive 2.0 M Sport. White
2011 Audi TT Quattro
2006 Z4 2.5 Sport
2013 420D coupe
2002 Z3 2.2 Sport
1996 Z3 1.9

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B21
Lifer
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Location: In my Banana Yellow Space Shuttle...somewhere over Southern Caledonia

Cracked Cam Cover (and the rest).

Post by B21 » Wed Aug 10, 2022 9:12 pm

Best of luck…quite challenging for a home mechanic…look forward to the write up… :thumbsup:
We choose to go to on with this endeavour at this time and do the other things, not because they are easy, but because they are hard…
A very modified Atacama Yellow 35is :thumbsup:

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Reamesy
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Location: Whitchurch

Cracked Cam Cover (and the rest).

Post by Reamesy » Wed Aug 10, 2022 9:22 pm

It’s just the crank bolt that makes me nervous. Once past that I will be happy. Need a new bolt as they are use once stretch bolts😩

So far the cam cover was a joy. Cup of tea job with plenty of access. All stripped ready for the big tool on Friday. Once the crank bolt sorted should be ok.

I’m not doing the bottom pump drive, that can wait until October. As this is my daily I don’t have the option of waiting.

Failure is not an option (takes me back to my submarine days; goes tits up you’re not coming up)!
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Currently; 2011 E89 23i SDrive M Sport Highline Titan Silver
Previously;
2014 SLK250CDI AMG Sport
2012 E89 SDrive 2.0 M Sport. White
2011 Audi TT Quattro
2006 Z4 2.5 Sport
2013 420D coupe
2002 Z3 2.2 Sport
1996 Z3 1.9

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Reamesy
Member
Member
Posts: 650
Joined: Mon Aug 31, 2020 12:40 pm
Location: Whitchurch

Cracked Cam Cover (and the rest).

Post by Reamesy » Thu Aug 11, 2022 2:20 pm

So the bad news. I can not do the topside timing chain without the risk of knocking the oil pump out of time as I would need to drop the sump to lock it in place, which means either dropping the sub frame or raising the engine high enough. This was the part I didn’t want to do. So I have had to concede and put the new cam cover on and book it in local, as I do not want to risk the engine until it’s all done.

So far £248 for all the timing components so with the oil pump module, front crank seal and labour a further £700 which I’m happy with. Booked in for 5/9/22👍

At least my oil leak is sorted😂
Currently; 2011 E89 23i SDrive M Sport Highline Titan Silver
Previously;
2014 SLK250CDI AMG Sport
2012 E89 SDrive 2.0 M Sport. White
2011 Audi TT Quattro
2006 Z4 2.5 Sport
2013 420D coupe
2002 Z3 2.2 Sport
1996 Z3 1.9

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Deepseaskateboard
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Cracked Cam Cover (and the rest).

Post by Deepseaskateboard » Thu Aug 11, 2022 3:21 pm

Are you able to inspect the lifters whilst this is off the engine?

Would be interesting to see the carbon buildup and if they need walnut blasting or not.

Apparently the N20 has good crank case ventilation, but I would still want to check. Whilst it’s in bits you may as well have the blasting done if required.

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B21
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Joined: Tue Oct 05, 2021 7:15 pm
Location: In my Banana Yellow Space Shuttle...somewhere over Southern Caledonia

Cracked Cam Cover (and the rest).

Post by B21 » Thu Aug 11, 2022 5:18 pm

Deepseaskateboard wrote: Thu Aug 11, 2022 3:21 pm Are you able to inspect the lifters whilst this is off the engine?

Would be interesting to see the carbon buildup and if they need walnut blasting or not.

Apparently the N20 has good crank case ventilation, but I would still want to check. Whilst it’s in bits you may as well have the blasting done if required.
Threw me describing them as lifters , but the inlet valves intakes merit inspection given the mileage…I had mine done at 50k miles but there was negligible contamination in my case… :thumbsup:
We choose to go to on with this endeavour at this time and do the other things, not because they are easy, but because they are hard…
A very modified Atacama Yellow 35is :thumbsup:

User avatar
B21
Lifer
Lifer
Posts: 5457
Joined: Tue Oct 05, 2021 7:15 pm
Location: In my Banana Yellow Space Shuttle...somewhere over Southern Caledonia

Cracked Cam Cover (and the rest).

Post by B21 » Thu Aug 11, 2022 5:20 pm

Reamesy wrote: Thu Aug 11, 2022 2:20 pm So the bad news. I can not do the topside timing chain without the risk of knocking the oil pump out of time as I would need to drop the sump to lock it in place, which means either dropping the sub frame or raising the engine high enough. This was the part I didn’t want to do. So I have had to concede and put the new cam cover on and book it in local, as I do not want to risk the engine until it’s all done.

So far £248 for all the timing components so with the oil pump module, front crank seal and labour a further £700 which I’m happy with. Booked in for 5/9/22👍

At least my oil leak is sorted😂
Yup it’s all the various items being locked in place and the special tools that make it a bridge too far for the average home mechanic…pity having to wait that long..

Impressed with the metric cloth on the bench :thumbsup:
We choose to go to on with this endeavour at this time and do the other things, not because they are easy, but because they are hard…
A very modified Atacama Yellow 35is :thumbsup:

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Deepseaskateboard
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Joined: Sun Sep 27, 2015 9:53 pm

Cracked Cam Cover (and the rest).

Post by Deepseaskateboard » Thu Aug 11, 2022 6:20 pm

B21 wrote: Thu Aug 11, 2022 5:18 pm
Deepseaskateboard wrote: Thu Aug 11, 2022 3:21 pm Are you able to inspect the lifters whilst this is off the engine?

Would be interesting to see the carbon buildup and if they need walnut blasting or not.

Apparently the N20 has good crank case ventilation, but I would still want to check. Whilst it’s in bits you may as well have the blasting done if required.
Threw me describing them as lifters , but the inlet valves intakes merit inspection given the mileage…I had mine done at 50k miles but there was negligible contamination in my case… :thumbsup:
Yeah, that’s it, Inlet manifold. I couldn't think what it was called!!

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Reamesy
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Cracked Cam Cover (and the rest).

Post by Reamesy » Sat Aug 20, 2022 2:32 pm

Deepseaskateboard wrote: Thu Aug 11, 2022 3:21 pm Are you able to inspect the lifters whilst this is off the engine?

Would be interesting to see the carbon buildup and if they need walnut blasting or not.

Apparently the N20 has good crank case ventilation, but I would still want to check. Whilst it’s in bits you may as well have the blasting done if required.
I had no carbon build up and surprisingly no varnish. All nice and clean with no dirty deposits. A positive at last 😂
Currently; 2011 E89 23i SDrive M Sport Highline Titan Silver
Previously;
2014 SLK250CDI AMG Sport
2012 E89 SDrive 2.0 M Sport. White
2011 Audi TT Quattro
2006 Z4 2.5 Sport
2013 420D coupe
2002 Z3 2.2 Sport
1996 Z3 1.9

User avatar
Deepseaskateboard
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Posts: 1015
Joined: Sun Sep 27, 2015 9:53 pm

Cracked Cam Cover (and the rest).

Post by Deepseaskateboard » Sat Aug 20, 2022 5:51 pm

Reamesy wrote: Sat Aug 20, 2022 2:32 pm
Deepseaskateboard wrote: Thu Aug 11, 2022 3:21 pm Are you able to inspect the lifters whilst this is off the engine?

Would be interesting to see the carbon buildup and if they need walnut blasting or not.

Apparently the N20 has good crank case ventilation, but I would still want to check. Whilst it’s in bits you may as well have the blasting done if required.
I had no carbon build up and surprisingly no varnish. All nice and clean with no dirty deposits. A positive at last 😂
Ah, great to hear.

I think I will book mine in for the timing chain job before next summer. I plan on keeping the Z for a very long while!

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Reamesy
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Cracked Cam Cover (and the rest).

Post by Reamesy » Sat Aug 20, 2022 5:55 pm

I’m using a garage call SJR Automotive in Chester. They specialise in BMW MINI. I have supplied the parts. They are doing the crankshaft seal whilst they do it too. £600 labour which I’m happy with.
Currently; 2011 E89 23i SDrive M Sport Highline Titan Silver
Previously;
2014 SLK250CDI AMG Sport
2012 E89 SDrive 2.0 M Sport. White
2011 Audi TT Quattro
2006 Z4 2.5 Sport
2013 420D coupe
2002 Z3 2.2 Sport
1996 Z3 1.9

User avatar
Deepseaskateboard
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Senior Member
Posts: 1015
Joined: Sun Sep 27, 2015 9:53 pm

Cracked Cam Cover (and the rest).

Post by Deepseaskateboard » Sun Aug 21, 2022 9:09 am

Reamesy wrote: Sat Aug 20, 2022 5:55 pm I’m using a garage call SJR Automotive in Chester. They specialise in BMW MINI. I have supplied the parts. They are doing the crankshaft seal whilst they do it too. £600 labour which I’m happy with.
Sounds very reasonable

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