Great work Maniac......I know this has been bugging you for ages.Maniac wrote:FOUND IT! FOUND IT! FOUND IT!
I didn't want to throw a party right away, so I made some changes to the rear deck last week and drove it around for a week as usual. The rattle that has plagued me for over two years or more is fixed. Oh yes, thank you very much, a round of applause is heard in the distance.
It seems I was right a long time ago, I just didn't fix it well enough. That piece of metal on the rear deck/boot lid that the roof sits on... I took off the many many nuts and removed the metal strip. I then used PTFE spray along all the rubber and metal edges, as well as all the plastic screw/pins and the pin seats (the plastic screw/pins are a T shape glued to the metal piece). After re-assembling it all there was a slight click for a day and now, presumably as the PTFE spray as been moved around, silence. Its almost like driving a new car.
Praise the lord!
I can only think that as the rear deck (part 5) is reinforced plastic that its twisting under load marginally against the metal strip (part 3), which is unforgiving. Though I couldn't see a surface mark, there is a lot of contact on many surfaces.
I have a slight rattle over bumps so your solution is something I'll look at come warmer weather.
Cheers.