External Door Handle Removal
Posted: Sat Mar 28, 2009 2:28 am
I wanted to remove the external door handles for a project I was doing on my z4.
Now I can usually figure out how things come apart however, I was completely stumped by the door handles so hit the interent for some info.
The only thread I could find with decent information on how to remove the external door handles was:
http://www.bimmerfest.com/forums/showth ... ?p=2450085
Trouble is the pictures and information are not very clear at all and it states the requirement for BMW special tools.
So with a rough idea of what i needed to do i set about removing the door handles without the special tools
I used a 100mm long narrow screw driver and hooked rod.
Remove the plastic inner stop from the end of the Door, (see link above should you need more detailed info on this bit)
Shine a decent light into the hole and you should see this:
The circled black rectangle is where you insert the screw driver. You will not feel any resistance untill it is in about 75mm. It then needs a firm thump and it will move the part required and go in fully. I used the palm of my hand but i've got 'farmer hands' lol you might want to use a rubber hammer or similar. The 100mm long screw driver was perfect length as the handle fouling on the door stopped it going in excessivly far.
The red arrow shows the orientation of the hole to hook. The hole is through the bronze coloured metal and is found 40mm in from the surface of the grommit. once located push inwards (towards the door hinges). (When i did the second door i actually just used a screw driver on the end of the metal piece to push it inwards as required).
The door handle will then come out easily. remove from the bottom first.
The next pic shows how the back of the handle. the two hooks are what locate it.
In the picture below you can see how pushing the metal tab inwards slides the locking tabs (circled) sideways allowing the handle to be removed. The picture shows the locking tabs slid half way accross.
To relocate the handles. put the handle in top first.
Locate the hole in the bronze coloured metal plate with the hook and pull towards you. (away from the door hinges).
Hope this helps clarify the instructions from the first link.
Tom
Now I can usually figure out how things come apart however, I was completely stumped by the door handles so hit the interent for some info.
The only thread I could find with decent information on how to remove the external door handles was:
http://www.bimmerfest.com/forums/showth ... ?p=2450085
Trouble is the pictures and information are not very clear at all and it states the requirement for BMW special tools.
So with a rough idea of what i needed to do i set about removing the door handles without the special tools
I used a 100mm long narrow screw driver and hooked rod.
Remove the plastic inner stop from the end of the Door, (see link above should you need more detailed info on this bit)
Shine a decent light into the hole and you should see this:
The circled black rectangle is where you insert the screw driver. You will not feel any resistance untill it is in about 75mm. It then needs a firm thump and it will move the part required and go in fully. I used the palm of my hand but i've got 'farmer hands' lol you might want to use a rubber hammer or similar. The 100mm long screw driver was perfect length as the handle fouling on the door stopped it going in excessivly far.
The red arrow shows the orientation of the hole to hook. The hole is through the bronze coloured metal and is found 40mm in from the surface of the grommit. once located push inwards (towards the door hinges). (When i did the second door i actually just used a screw driver on the end of the metal piece to push it inwards as required).
The door handle will then come out easily. remove from the bottom first.
The next pic shows how the back of the handle. the two hooks are what locate it.
In the picture below you can see how pushing the metal tab inwards slides the locking tabs (circled) sideways allowing the handle to be removed. The picture shows the locking tabs slid half way accross.
To relocate the handles. put the handle in top first.
Locate the hole in the bronze coloured metal plate with the hook and pull towards you. (away from the door hinges).
Hope this helps clarify the instructions from the first link.
Tom