Solid Brake Bushings
Posted: Mon Dec 10, 2012 7:50 pm
Quite a number of BMW owners, of all different models, complain about the brakes on their cars, and look for upgrades, including fitting expensive aftermarket BBKs (Big Brake Kits). There are a few very cheap and simple mods that you can do to improve the OEM brakes as well as uprating the brake pads, using DOT 5.1 brake fluid and fitting braided brake hoses. One thing you can do is fabricate brake ducting so that a constant supply of cold air can cool the brakes thus considerably improving the "duty cycle". I've already written about this here: http://www.z4-forum.com/forum/viewtopic ... 34&t=38775
Additionally you can also replace the OEM guiding bolt rubber brake bushings with solid brass bushings. In the part diagram below, you can see that the guiding bolt, Part Number 34 11 1 157 041 (part 6 in the diagram) fits within a rubber bushing with end cap (parts 7 & 8 ) which are inserted into the brake caliper (2 per caliper)
The photo below shows the guiding bolts removed from the front calipers and you can see how the bushes can only touch the brake caliper in 2 places in their housings and that the bushings can easily be deformed under relatively light finger pressure. Obviously, the brake calipers can easily move in 3 dimensions with such bushes when, ideally, they should move laterally, only.
The solution is to fit solid bass bushings as shown below. Part Number 34 11 1 157 041 is used on virtually all BMW cars, so this mod will work on all Z4s.
I already have a set of these bushings on another BMW car for over 7 years now and had no problem with them at all. I wanted a set for my Z4MC but they are only available from a few suppliers in the USA, who always insist on selling the brass bushes with the guiding bolts, which bumps the price up, and coupled with import duty and handling charge fees on top of freight charges, they prove to be quite expensive. Recently, I discovered a trader on eBay who sells the brass bushes and required circlips WITHOUT the guiding bolts, and who will accept offers on the listings, so that you can buy them for less than £18, the threshold at which import duty and handling fees are levied. Here's a link to these items: http://www.ebay.co.uk/itm/Brand-New-Bra ... fc0&_uhb=1
The only downside of this mod is that the bushes need lubricating from time to time, whereas the OEM bushes are maintenance free. I have seen cases where the OEM rubber bushes have been destroyed by the heat generated on trackdays, so the brass bushes should allow more heat dissipation by conduction through the metal bushes, thus assisting with cooling of the brakes. The fact that the solid bushings restrict movement laterally, only, prevents twisting of the calipers and ensures that the brake pads wear evenly.
Fitting the brass bushings is as easy as fitting new brake pads. You simply need to remove the caliper using a 7mm hex bit to undo the two guiding bolts
Here's the caliper removed.
Then take a large screw driver and push the rubber bushing out from the inside.
With the bushings removed, clean the holes inside the caliper and test fit the brass bushings. The bushings need to be able to slide and rotate freely.
Put lots of copper grease around each brass bushings before inserting from inside the caliper. Then attach the circlip around the groove on the bushing on the outside end.
Once the two brass bushings are fastened in the caliper, the brake caliper can then be refitted. Put lots of copper grease on the smooth part of the guiding bolts but avoid getting any on the threads.
Once the calipers have been refitted, you will see how the spring (Part 9 in the diagram) limits the movement of the caliper to sliding on the guide bolts.
Additionally you can also replace the OEM guiding bolt rubber brake bushings with solid brass bushings. In the part diagram below, you can see that the guiding bolt, Part Number 34 11 1 157 041 (part 6 in the diagram) fits within a rubber bushing with end cap (parts 7 & 8 ) which are inserted into the brake caliper (2 per caliper)
The photo below shows the guiding bolts removed from the front calipers and you can see how the bushes can only touch the brake caliper in 2 places in their housings and that the bushings can easily be deformed under relatively light finger pressure. Obviously, the brake calipers can easily move in 3 dimensions with such bushes when, ideally, they should move laterally, only.
The solution is to fit solid bass bushings as shown below. Part Number 34 11 1 157 041 is used on virtually all BMW cars, so this mod will work on all Z4s.
I already have a set of these bushings on another BMW car for over 7 years now and had no problem with them at all. I wanted a set for my Z4MC but they are only available from a few suppliers in the USA, who always insist on selling the brass bushes with the guiding bolts, which bumps the price up, and coupled with import duty and handling charge fees on top of freight charges, they prove to be quite expensive. Recently, I discovered a trader on eBay who sells the brass bushes and required circlips WITHOUT the guiding bolts, and who will accept offers on the listings, so that you can buy them for less than £18, the threshold at which import duty and handling fees are levied. Here's a link to these items: http://www.ebay.co.uk/itm/Brand-New-Bra ... fc0&_uhb=1
The only downside of this mod is that the bushes need lubricating from time to time, whereas the OEM bushes are maintenance free. I have seen cases where the OEM rubber bushes have been destroyed by the heat generated on trackdays, so the brass bushes should allow more heat dissipation by conduction through the metal bushes, thus assisting with cooling of the brakes. The fact that the solid bushings restrict movement laterally, only, prevents twisting of the calipers and ensures that the brake pads wear evenly.
Fitting the brass bushings is as easy as fitting new brake pads. You simply need to remove the caliper using a 7mm hex bit to undo the two guiding bolts
Here's the caliper removed.
Then take a large screw driver and push the rubber bushing out from the inside.
With the bushings removed, clean the holes inside the caliper and test fit the brass bushings. The bushings need to be able to slide and rotate freely.
Put lots of copper grease around each brass bushings before inserting from inside the caliper. Then attach the circlip around the groove on the bushing on the outside end.
Once the two brass bushings are fastened in the caliper, the brake caliper can then be refitted. Put lots of copper grease on the smooth part of the guiding bolts but avoid getting any on the threads.
Once the calipers have been refitted, you will see how the spring (Part 9 in the diagram) limits the movement of the caliper to sliding on the guide bolts.