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sealing Z4 headlights to stop water condensation buildup

2003 - 2009, roadster, coupe, facelift
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kis
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sealing Z4 headlights to stop water condensation buildup

Post by kis » Thu Jul 29, 2021 1:26 pm

There's no point sealing the "gap" between the headlight lense and the black housing. The lense is stepped and the black frame has a deep groove for the lense to embed into. Think of it like a continuous Mortise and Tenon Woodworking Joint. After that's sealed with whatever sealant BMW use, it's not IMO going to be the cause of water ingress.

Furthermore, the 3x weep holes are designed to allow the light to self ventilate. I wouldn't block them. It would be like creating a terrarium inside your headlight, not advisable to say the least! Water would evaporate, condense and just never be able to get out.

Image

I wouldn't advise heating the lense of the light, see attached.
Heat damage 3.jpg
Heat damage 3.jpg (162.78 KiB) Viewed 314 times
Heat damage 2.jpg
Heat damage 2.jpg (125.88 KiB) Viewed 314 times
Heat damage 1.jpg
Heat damage 1.jpg (99.6 KiB) Viewed 314 times
If you do choose to heat it with a hairdryer or a heat gun, remember to keep it moving and don't have the heat on too high (heat from the rear access cover).

As mentioned the rear access covers can be bought from the dealer for like £10-15 each. They are new (undamaged) and come with fresh rubber to create a good seal against your headlight.

Finally, I've had a few headlights in my time for various reasons. I'll say that the black plastic is quite brittle, so check that thoroughly for cracks or holes. This would be access to our nemesis, water (and other small dirt particles).
Hole.jpg
Hole.jpg (161.63 KiB) Viewed 314 times
This next picture shows the bracket which holds the rear access cover (the only bracket which cannot be replaced). This is also notorious for being damaged or missing altogether. This will also create a very poor seal.
Crack.jpg
Crack.jpg (168.09 KiB) Viewed 314 times
I hope this helps :thumbsup:
My E85 Z4 3.0i SMG

BMW Family History (past and present):
1 Series - E87
3 Series - E46 Coupe, E46 M3, E90 (x3)
4 Series - F36, F82 M4
5 Series - E34 (x2), E39
7 Series - E32
X5 - E53, E70
X6 - E71

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1536Z4
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sealing Z4 headlights to stop water condensation buildup

Post by 1536Z4 » Thu Jul 29, 2021 9:22 pm

bigwinn wrote: Thu Jul 29, 2021 11:14 am sorted for the foreseeable
Here`s hoping :thumbsup:
Montego Blue E86 . MILV`s . Simpson Custom Manifold Race Exhaust . xHP transmission stage 3 . VT engine mounts . BC RA coilovers . H&R arbs . Adjustable rear camber arms . Ultra Racing front strut brace . Drexler LSD .

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1536Z4
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sealing Z4 headlights to stop water condensation buildup

Post by 1536Z4 » Thu Jul 29, 2021 9:28 pm

kis wrote: Thu Jul 29, 2021 1:26 pm I hope this helps
Good information there Kis :thumbsup:
Montego Blue E86 . MILV`s . Simpson Custom Manifold Race Exhaust . xHP transmission stage 3 . VT engine mounts . BC RA coilovers . H&R arbs . Adjustable rear camber arms . Ultra Racing front strut brace . Drexler LSD .

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kis
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sealing Z4 headlights to stop water condensation buildup

Post by kis » Mon Aug 02, 2021 4:04 pm

1536Z4 wrote: Thu Jul 29, 2021 9:28 pm
kis wrote: Thu Jul 29, 2021 1:26 pm I hope this helps
Good information there Kis :thumbsup:
Thanks mate. Hopefully some of the info is new and helpful for other members :thumbsup:
My E85 Z4 3.0i SMG

BMW Family History (past and present):
1 Series - E87
3 Series - E46 Coupe, E46 M3, E90 (x3)
4 Series - F36, F82 M4
5 Series - E34 (x2), E39
7 Series - E32
X5 - E53, E70
X6 - E71

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