There's no point sealing the "gap" between the headlight lense and the black housing. The lense is stepped and the black frame has a deep groove for the lense to embed into. Think of it like a continuous Mortise and Tenon Woodworking Joint. After that's sealed with whatever sealant BMW use, it's not IMO going to be the cause of water ingress.
Furthermore, the 3x weep holes are designed to allow the light to self ventilate. I wouldn't block them. It would be like creating a terrarium inside your headlight, not advisable to say the least! Water would evaporate, condense and just never be able to get out.
I wouldn't advise heating the lense of the light, see attached.
If you do choose to heat it with a hairdryer or a heat gun, remember to keep it moving and don't have the heat on too high (heat from the rear access cover).
As mentioned the rear access covers can be bought from the dealer for like £10-15 each. They are new (undamaged) and come with fresh rubber to create a good seal against your headlight.
Finally, I've had a few headlights in my time for various reasons. I'll say that the black plastic is quite brittle, so check that thoroughly for cracks or holes. This would be access to our nemesis, water (and other small dirt particles).
This next picture shows the bracket which holds the rear access cover (the only bracket which cannot be replaced). This is also notorious for being damaged or missing altogether. This will also create a very poor seal.
I hope this helps
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sealing Z4 headlights to stop water condensation buildup
- kis
- Lifer
- Posts: 4545
- Joined: Wed Jul 20, 2016 2:33 pm
- Location: Surrey / West Sussex Boarder
sealing Z4 headlights to stop water condensation buildup
My E85 Z4 3.0i SMG
BMW Family History (past and present):
1 Series - E87
3 Series - E46 Coupe, E46 M3, E90 (x3)
4 Series - F36, F82 M4
5 Series - E34 (x2), E39
7 Series - E32
X5 - E53, E70
X6 - E71
BMW Family History (past and present):
1 Series - E87
3 Series - E46 Coupe, E46 M3, E90 (x3)
4 Series - F36, F82 M4
5 Series - E34 (x2), E39
7 Series - E32
X5 - E53, E70
X6 - E71
- 1536Z4
- Senior Member
- Posts: 1628
- Joined: Thu Nov 19, 2020 9:37 pm
- Location: North Shropshire
sealing Z4 headlights to stop water condensation buildup
Montego Blue E86 . MILV`s . Simpson Custom Manifold Race Exhaust . xHP transmission stage 3 . VT engine mounts . BC RA coilovers . H&R arbs . Adjustable rear camber arms . Ultra Racing front strut brace . Drexler LSD .
- 1536Z4
- Senior Member
- Posts: 1628
- Joined: Thu Nov 19, 2020 9:37 pm
- Location: North Shropshire
sealing Z4 headlights to stop water condensation buildup
Montego Blue E86 . MILV`s . Simpson Custom Manifold Race Exhaust . xHP transmission stage 3 . VT engine mounts . BC RA coilovers . H&R arbs . Adjustable rear camber arms . Ultra Racing front strut brace . Drexler LSD .
- kis
- Lifer
- Posts: 4545
- Joined: Wed Jul 20, 2016 2:33 pm
- Location: Surrey / West Sussex Boarder
sealing Z4 headlights to stop water condensation buildup
Thanks mate. Hopefully some of the info is new and helpful for other members
My E85 Z4 3.0i SMG
BMW Family History (past and present):
1 Series - E87
3 Series - E46 Coupe, E46 M3, E90 (x3)
4 Series - F36, F82 M4
5 Series - E34 (x2), E39
7 Series - E32
X5 - E53, E70
X6 - E71
BMW Family History (past and present):
1 Series - E87
3 Series - E46 Coupe, E46 M3, E90 (x3)
4 Series - F36, F82 M4
5 Series - E34 (x2), E39
7 Series - E32
X5 - E53, E70
X6 - E71