Not joined yet? Register for free and enjoy features such as alerts, private messaging and viewing latest posts and topics.

Forced admission for all Z4 e85/e86 (all engines)

2003 - 2009, roadster, coupe, facelift
Post Reply
User avatar
dougie1142
Member
Member
Posts: 108
Joined: Wed Apr 24, 2019 11:03 pm
Location: Scotland

Forced admission for all Z4 e85/e86 (all engines)

Post by dougie1142 » Thu Aug 06, 2020 11:10 am

This is really great work, love seeing people doing this sort of stuff and researching further. Can't wait to see the results, will you be getting the car dyno'd before and after you have installed?

User avatar
M1k3yC
Member
Member
Posts: 627
Joined: Tue Aug 06, 2019 6:38 pm
Location: Stafford

Forced admission for all Z4 e85/e86 (all engines)

Post by M1k3yC » Thu Aug 06, 2020 11:23 am

Gazzzz, thank you for sharing this. It's really interesting to see what you've done!
2022 Hyundai Kona N - greyhound transport
2018 F56 Mini JCW
2016 MX-5 2.0 Sport Recaro
Gone to a good home: 2007 E86 3.0Si Sport

User avatar
ph001
Lifer
Lifer
Posts: 3870
Joined: Mon Oct 31, 2016 5:53 pm
Location: N. Yorkshire.

Forced admission for all Z4 e85/e86 (all engines)

Post by ph001 » Thu Aug 06, 2020 11:41 am

Gazzzz wrote: Thu Aug 06, 2020 7:14 am If you have some doupt ask you this simple questions:

- Why making a hole on the front bumper on a M3 CSL?
The M3 CSL runs Alpha N system in conjunction with MAP sensor so it can fuel properly for air-ram effect. None of the Z4 models can. If Z4 intake manifold runs with positive pressure, it could cause some strange fuelling problems.

This is the sensor that could give you problems, it helps ECU determine engine load...
Z4 map sensor.png
Z4 map sensor.png (1.31 MiB) Viewed 1494 times
The issue with any dyno testing you do is that it is not going to include hardly any air-ram effect so at best your results will be meaningless, at worst misleading.

Sorry if I sound negative - I love your engineering skills but people need to be aware of potential issues before installing such a mod.
2007 E85 Z4 3.0Si manual :driving:
19" CSL's | Eibach Springs | Aeroskirts | Z4M front bumper | Clear brake light | ZHP | RCH+| Stubby

2004 E46 M3 coupe manual - gone but not forgotten.

Image

User avatar
TomK
Senior Member
Senior Member
Posts: 2367
Joined: Fri Jan 25, 2013 11:50 pm
Location: West London

Forced admission for all Z4 e85/e86 (all engines)

Post by TomK » Thu Aug 06, 2020 12:02 pm

Gazzzz wrote: Thu Aug 06, 2020 7:14 am
Have you got pictures of your link between the CSL air Box and the OEM tube? Is it really impervious (I don't if this is the good word, I mean Air-proof, or without any air-leak)? this may really interest me, I plan to buy one too. Yes, dyno is the right solution to measure the difference, but you have to find one with a fan linked to the speed of the car to simulate wind effect (it must increase in the same time).
It's not a great photo but you can see. It is not completely airtight at the moment but it wouldn't take a lot to make it so, I'll have a look when I'm next with the car.
Let me know if you are willing to share one of your prototypes and I will put it on a suitable dyno. :thumbsup:
DSC_2181.JPG
DSC_2181.JPG (262.5 KiB) Viewed 1488 times
MC[IB], CSL airbox, Schrick 288/280 cams, 4.44FD, UUC SSK, SS race cat back, AP CP9660[F]/5144[R] brakes, Apex ARC-8 with AR-1 or PS5, KW ClubSport 2-way, Turner spherical arms, PMC uniball rtab, VB engine mounts, Rogue pulleys & RSMs, Tillett B6, half cage

Gazzzz
Newbie
Newbie
Posts: 36
Joined: Sun Apr 15, 2018 1:51 pm

Forced admission for all Z4 e85/e86 (all engines)

Post by Gazzzz » Thu Aug 06, 2020 1:35 pm

dougie1142 wrote: Thu Aug 06, 2020 11:10 am This is really great work, love seeing people doing this sort of stuff and researching further. Can't wait to see the results, will you be getting the car dyno'd before and after you have installed?
Yes, it is the idea but not before the end of the year :thumbsup:
M1k3yC wrote: Thu Aug 06, 2020 11:23 am Gazzzz, thank you for sharing this. It's really interesting to see what you've done!
You're welcome!
The M3 CSL runs Alpha N system in conjunction with MAP sensor so it can fuel properly for air-ram effect. None of the Z4 models can. If Z4 intake manifold runs with positive pressure, it could cause some strange fuelling problems.

This is the sensor that could give you problems, it helps ECU determine engine load...
Not realy exact. You can tune your M version with alpha-N gestion using the evolve complete solution here:
https://www.evolveautomotive.com/evolve ... w-z4m.html

Or here:
https://power-plus.be/site/?p=3351&lang=en

But this is not the subjet for today :lol:
-On an M5 e60, using air ram and an exhaust you optain nearly +30hp...
-You can find many video showing that a sports air filter increases performance.. why?
-why this?

Image

Image

Image


The gain isn't obtain by increase the presure but the flow and the temperature.
Contrary to popular belief though, air is not pushed into this inlet, but the engine is sucking air in... Naturally ASPIRATED.
As you can see in the previous video, the flow up and down during the engine running.
Sometimes there isn't enough air, sometimes it's OK:

https://www.youtube.com/watch?v=nZorW4yfSbc

With this part, it is colder, more constante. That is as easy as it simce to be.

The OEM part here:

Image

is really restrictive to allow our car to run in all conditions possible (in the dust for example), I don't need this. :thumbsup:
Let me know if you are willing to share one of your prototypes and I will put it on a suitable dyno. :thumbsup:
Thank you for this photo :thumbsup:
At this moment I only have seven of this piece, there are all for friends. But some of you ask me here or with PM for one, so why not produce a little more.

User avatar
Sgr74
Member
Member
Posts: 653
Joined: Sun Feb 26, 2017 9:56 pm
Location: Sunny Fife, Scotland

Forced admission for all Z4 e85/e86 (all engines)

Post by Sgr74 » Fri Aug 07, 2020 7:28 pm

I was going to ask about rain getting into the filter. Ive put a ramair cone filter on with a very rudimentary heat shield. I thought about altering the intake scoop but because I’m in Scotland, it’s kinda wet at times and I was a bit worried about water Getting to the filter.
Black 2.5 Roadie.

Gazzzz
Newbie
Newbie
Posts: 36
Joined: Sun Apr 15, 2018 1:51 pm

Forced admission for all Z4 e85/e86 (all engines)

Post by Gazzzz » Sun Nov 01, 2020 7:01 pm

Hello,
just some new pictures to show you the final product after sanding and painting. It is perfect, it look like OEM part, I'm very happy :lol:

Image

Image

Image

Image

Image

Image

Image

Image

Image

Gazzzz
Newbie
Newbie
Posts: 36
Joined: Sun Apr 15, 2018 1:51 pm

Forced admission for all Z4 e85/e86 (all engines)

Post by Gazzzz » Sun Nov 01, 2020 7:07 pm

Here is a comparison, OEM versus Home made! :evil: :evil: :evil:

Image

Commando_Rob
Member
Member
Posts: 247
Joined: Tue Oct 30, 2018 12:06 pm
Location: London

Forced admission for all Z4 e85/e86 (all engines)

Post by Commando_Rob » Sun Nov 01, 2020 7:48 pm

Looks awesome, Are you going to be in a position to sell them? Like I said before would be interested in purchasing?
https://www.instagram.com/cdo_cowan/

Current fleet
Porsche 911 996 turbo 6 speed manual
BMW X5 40D M Sport 8 speed auto
BMW E63 630i 6 speed manual

User avatar
Sgr74
Member
Member
Posts: 653
Joined: Sun Feb 26, 2017 9:56 pm
Location: Sunny Fife, Scotland

Forced admission for all Z4 e85/e86 (all engines)

Post by Sgr74 » Sun Nov 01, 2020 8:06 pm

Gazzzz wrote: Sun Nov 01, 2020 7:01 pm Hello,
just some new pictures to show you the final product after sanding and painting. It is perfect, it look like OEM part, I'm very happy :lol:

Image

Image

Image

Image

Image

Image

Image

Image

Image
Again, as above. It may be a silly question, but what about water getting in if it’s raining. Would this not cause problems?
Black 2.5 Roadie.

beanie
Member
Member
Posts: 838
Joined: Sun Aug 05, 2012 9:57 pm
Location: Bournemouth/Turin

Forced admission for all Z4 e85/e86 (all engines)

Post by beanie » Sun Nov 01, 2020 10:06 pm

Gazzzz wrote: Sun Nov 01, 2020 7:07 pm Here is a comparison, OEM versus Home made! :evil: :evil: :evil:

Image
That looks really good.

As for the benefits, I think the only way to get any meaningful data would be to datalog before and after as a dyno won’t properly simulate the airflow.
Image
RUBYIMOLACARBON

User avatar
Z4C_er
Senior Member
Senior Member
Posts: 1269
Joined: Thu Sep 28, 2017 8:45 am
Location: Wiltshire

Forced admission for all Z4 e85/e86 (all engines)

Post by Z4C_er » Mon Nov 02, 2020 9:55 am

Gazzzz wrote: Sun Nov 01, 2020 7:01 pm Hello,
just some new pictures to show you the final product after sanding and painting. It is perfect, it look like OEM part, I'm very happy :lol:
As others have asked, when/if you are in a position to sell, I would be interested! Please put my name in to the queue!
2006.5 E86 Z4C si SE Phoenix Yellow

User avatar
Ewazix
Lifer
Lifer
Posts: 4721
Joined: Sun May 02, 2010 5:30 pm
Location: Somerset

Forced admission for all Z4 e85/e86 (all engines)

Post by Ewazix » Mon Nov 02, 2020 10:29 am

There are of course a lot of similar products out there, this example has been optimised for maximum flow rates and is fully field tested. It is also available in various colours. My wife has had one fitted for a while and the problem has been occasional leaks around the inlet flange.
BMW_Shewee.png
BMW_Shewee.png (89 KiB) Viewed 1230 times
Just a bit of British humour, it's a impressively researched project :thumbsup:
2003 2.5 SE, low miles, Sterling Grey, 108's & Eagles, no stubby here! Unmolested.
2018 Cooper S Countryman
Fiesta Ecoboost

User avatar
enuff_zed
Lifer
Lifer
Posts: 14754
Joined: Wed Oct 26, 2016 11:05 am
Location: Attleborough, Norfolk

Forced admission for all Z4 e85/e86 (all engines)

Post by enuff_zed » Mon Nov 02, 2020 10:41 am

Ewazix wrote: Mon Nov 02, 2020 10:29 am There are of course a lot of similar products out there, this example has been optimised for maximum flow rates and is fully field tested. It is also available in various colours. My wife has had one fitted for a while and the problem has been occasional leaks around the inlet flange.

BMW_Shewee.png

Just a bit of British humour, it's a impressively researched project :thumbsup:
:rofl:
Took a few seconds that one! :thumbsup:
HQ of 'Norfolk Zed Rescue'.
Always happy to help if I can.

If the forum helped you, why not help the forum back. Thats the Z4 way! :thumbsup:
Image

User avatar
BMWZ4MC
Lifer
Lifer
Posts: 6346
Joined: Sun Sep 13, 2009 4:24 pm
Location: Back in the sunshine

Forced admission for all Z4 e85/e86 (all engines)

Post by BMWZ4MC » Mon Nov 02, 2020 12:32 pm

Ewazix wrote: Mon Nov 02, 2020 10:29 am There are of course a lot of similar products out there, this example has been optimised for maximum flow rates and is fully field tested. It is also available in various colours. My wife has had one fitted for a while and the problem has been occasional leaks around the inlet flange.

BMW_Shewee.png

Just a bit of British humour, it's a impressively researched project :thumbsup:
Just don’t turn your back on her when she’s feeling frisky! :o :lol:

Very impressive work Gazzzz, I’m watching this thread with interest :thumbsup:
Image
Z4MC - heavily fettled for track use
Lotus Exige - sensible daily driver on the mods slippery slope
Westfield SEiW - in hibernation
Modified RS4 Avant - back in Blighty
S2000 GT - gone

Post Reply